Paint!

The best part: Paint! After all the work rebuilding and doing prep, painting goes very quickly.

02-trimDone_2015112204-trimDone_20151122

Here’s the porch with all the trim on. It turns various shades of pink as the redwood turns the color of the primer. Hopefully the paint companies are honest (that two coats of primer will cover it), because California has banned the oil-based primers that really covered the redwood tannins well (air pollution, apparently).

06-insulation_2015112208-insulation_20151122

05-insulation_2015112207-insulation_20151122

So, we did actually get some rain. On that weekend, I worked on putting insulation in the walls, and putting up gypsum board on the walls.

12-Gypsumed_2015112211-Gypsumed_20151122

10-Gypsumed_2015112203-beadBd_20151122

The strange triangular bit is where the porch sticks up above the roof outside. The wall is really thin there – just the thickness of a piece of plywood – so I couldn’t screw the board on: I used glue. Hopefully it will hold.

Also, it’s rather tricky working in such a small space with sheets of gyp board. Sometimes I’d get the board in, also go in there to screw it on, and close the door to get at the wall, but depending on angles and the size of the board, could only manage two of the three. I got it done, though, and the sun came out. Above right is a closeup of the eave with all the bead-board installed, and the nail holes filled.

13-doublecat_20151122

Arwen is still more adventurous than Bella. Arwen will go sit on the porch, and Bella will wait just inside, watching Arwen. What’s she thinking?

“I’ll just wait here, so if something scary happens, it will happen to Arwen first.”

or

“‘Curiosity killed the cat.’ Good thing I’m more cautious than curious.”

or

“I’m gonna jump her when she comes back through the door.”

15-primed_2015112214-primed_20151122

Here’s the porch will a second coat of primer on everything. All holes filled. Ready for paint.

16-jaPainter_20151122

Janeen helped with the painting. Actually, she did most of it.

17-paintingDone_20151122

Done. Difficult to see in this photo, but we painted the eave the same pale blue that we used on the laundry room (apparently it discourages wasps from nesting).

18-todo_2015112219-blueDoor_20151122

Above right: The blue door has grown on me; I really like it now.

Above left: Next I’ve got to deal with the rest of this back wall…

Starting to come together

The siding is all on, and now the trim is going on. It’s all starting to look much better.

01-DoorStripped_2015101802-DoorHandles_20151018

The old back door was a peeling mess. It was also too short, and wasn’t square. Oh, and it was starting to come apart, too. So why did I save it? Not sure – but I did. Above left after I’d stripped off all the paint, and added pieces of wood at the side, top and bottom to make the door the correct size. I also glued it back together. This door was actually a home-made door by one of the previous owners, probably. Above right, I had to fill in the old holes for the door handle and lock, and re-drill because the door changed size.

03-DoorBevels_20151018

They made the door by building a frame, attaching a veneer plywood on the inside, and vertical redwood v-groove siding on the exterior. When I extended the top and bottom of the door, I used a solid piece of wood the full thickness of the door. To match the old v-grooves, I added a horizontal groove at the joint: If you can’t hide it, make a feature out of it!

05-LunarEclipse_20151018

Here’s an 8 second photo of the lunar eclipse from our back porch…

04-DoorPrimed_2015101806-BrokenTree_20151018

Above left, here’s the door after priming. Above right: Someone climbed over our fence and landed on our peach tree. It got completely broken. There is a small limb left, but it was the one that grew towards the fence, so it’s not looking promising for this tree. The main trunk got broken off by the clumsy oaf. This happened in the middle of the morning, yet we didn’t see anyone, and because there’s construction across the street, we didn’t hear anything either. Sad.

07-BellaALC_20151018

We got our welcome packets for AIDS/Lifecycle 2016! Bella loves the boxes.

08-PaintedDoor_2015101809-FinishingSiding_20151018

Here’s the door painted. Janeen picked out the paint color, but the paint store didn’t mix it quite right (she picked a slightly greyer blue). Above right, finishing up the siding. The old pieces on the left are just serving as spacers – they will be covered by the trim that goes around the window.

10-Siding1_2015101811-Siding2_20151018

I ran out of the original siding. The lumber yard sells v-groove siding, but it’s thinner, and doesn’t have quite the same vertical dimension as the siding on the house. So I had to make some more (or buy some custom-milled). Besides, I have loads of wood sitting around that I need to use up.

Above left, first I glued pieces of redwood or cedar together to make boards of the right width. Then I beveled one edge on the table saw (above right).

12-Siding3_20151018 13-Siding4_20151018

Then I have to make the tongue side, with the bevel, so first I cut the bevel (above left). Then I stand the board up on end, and cut out the wood in front of the tongue (above right).

14-Siding5_2015101816-Siding7_20151018

Above left shows the tongue side done. I used a similar process to make the lap side. Above right I’m test-fitting the newly made v-groove siding.

18-DoorSillClamping_2015101819-DoorSill2_20151018

I made a sill for the door. I used the same Ipe wood that the deck is made from. Above left, I’m not going to drag you through the whole process, but I had to make it a bit wider, so here’s clamping another piece on the front edge. I used polyurethane glue, which bubbles up and makes quite a mess while curing (above right after it’s cured).

19-DoorSillInstall_2015101820-DoorSillInstalled_20151018

Here’s the door sill installed. Starting to look good.

22-SidingGrooves_20151018 23-TrimOn_20151018

Whenever a piece of trim is installed on v-groove siding, there will be holes left that need to be filled with small v-shaped pieces of wood (otherwise insects use them as nesting places).

24-Priming_2015101821-StartingBead_20151018

Ahh, finally I have the siding finished at this location. Primed, and ready for the final coat. Above right, I’m starting to put the bead-board on the eve. More on that later!

Finishing the Weatherproofing

With stories of an ‘El Niño’ year abounding (maybe it’s wishful thinking), I’ve been working on finishing the weatherproofing at the back of the house. The back porch has always been a problem: It was built in stages, in the most expeditious way possible at the time. First, I think it was an open porch, with a roof covering. Then it got closed in, maybe windows added at that time. Then the roof was extended out a bit to provide cover over the new back door. But none of it was actually built with any type of water resistant membrane. It was initially just a semi-outdoor porch that became closed in. The wood framing, with lots of caulk, was directly exposed to the weather. So it leaked, paint pealed, rotted.
01-oldSiding_2015092402-noWall_20150924

Above left is the opposite side that I’d started working on in my last post. The corner where the porch wall meets the building back wall is where the main problem is. Water gets in there, and rots even the redwood. Then it gets down into the roof below. So off with the wall! (above right)

03-bareStuds_2015092404-flashing_20150924

I took off all the siding at the side of the window, and cut the siding below the window back from the edge of the porch wall. Above right, I’ve put in a bent piece of metal that laps behind the siding, and will go over my new tar paper.

05-plywood_2015092407-cornerPostExtension_20150924

I’ve put plywood on the part of the wall that will be inside the porch. Above right: Not sure why, but the corner posts holding up this roof are all about 3 inches short – so I had to fashion some extensions that I glued and screwed in place.
06-newWall_2015092410-morePlywood_20150924

Then it’s back on with the wall, and new plywood.

09-electrical_2015092408-electrical_20150924

Meanwhile, I also put the wiring in for the light in the porch. It’s not working yet (needs to be connected to power), but it’s easier to pull the wires before all the wall finishes are back on.

12-deRoof_2015092412-overhang_20150924

The roof extension that had been added was strange, because it stepped down from the other roof – a bit like an eyebrow. It was pretty badly rotten, so off with it! Above right I’m starting to add back in the framing, this time flush with the roof. I saved the roofing, so it was flopping around while I was working. In retrospect, I think I should have just torn the roof off completely. Faster, and the end result would have been better.

14-overhang_2015092415-kitchenView_20150924

Above left is the view from the other side, and above right is the view from the kitchen, while I’m working on it!

16-arwen_2015092417-arwen_20150924

Arwen came outside to check up on me, but decided something down in the garden was much more interesting.

18-bella_2015092420-fascia_20150924

Above left: Bella wondering why I’d left the drill there. Above right, I made new fascia boards, and routed a quarter round at the bottom edge, but still need to finish the corner (by hand so that the patterns match around the corner).

22-fascia_2015092423-roofDone_20150924

This is how the new roof looks.

24-roofRepairs_2015092421-ventilation_20150924

Above left: the reason I was saying I should have just replaced the roofing. You can see it ended up being a lot of joins and patches, so it won’t be as reliable as if I’d just replaced it. Oh well – I can never predict if I should just keep what’s there, or tear it all apart and rebuild. Sometimes the latter feels like a massively expanded project, but I often regret not doing it. Above right, the white pieces of wood with the two half-round cut-outs is blocking that goes between the rafters. The cutouts are to allow ventilation above the insulation. Because the rafters are so small, I’ll use rigid insulation. You can also see the back door: it was fit in with a whole bunch of pieces of tapered wood, so that I always had to duck to go through this door.

31-whatHappened_2015092432-wheresArwen_20150924

So of course, I tore it all out. Mole: “What happened to the wall?” Above right: Where’s Arwen?

27-waterproofing_2015092428-oldRot_20150924

Here I’m starting to put the tar paper on. Above right, this is the rotten area that we ran into the first year we had the house. The orange is the expanding spray foam that I used to fill in where I’d cut out rotten wood. I’ll have to get back to this one day…

29-rainReady_2015092430-oldRotCover_20150924

Above left: All tar papered in. We had our first rain forecast for half a year, so I had to get it water tight. Above right, I covered the rotted area with sheet metal, and flashed over it with self adhesive window flashing.

25-sidingFactory_2015092426-sidingFactory_20150924

Back to the siding factory: I had lots of pieces of wood siding, but much of it was damaged, or the pattern did not match the house. I stripped the pealing paint off it all, then joined all the short pieces to make longer pieces. I also cut and shaped the profile of it all to match the siding on the rest of the house (it’s an unusual size that I’d have to get custom made).

33-sidingFactory_2015092434-finallySiding_20150924

It doesn’t look like much, but those few boards are a huge amount of work.

36-sidingOn_2015092437-newWindow_20150924

Oh, and while I was at it, I got some new windows to replace the aluminum single pane windows.

Brewing, Tiling, Riding, Waterproofing, Siding…

Wow time goes by quickly. Well, I’ve actually done something in the last few months. And here’s some of it:

01-cider_2015082002-FloorTile_20150820

03-FloorTile_2015082003-FloorTileDone_20150820

I bought a jug of apple juice at the farmer’s market, added some yeast & a bubbler: Cider! Much easier than brewing beer. I finished laying the tile in the laundry room bathroom, but am going to wait on grouting it until I’ve also tiled the laundry room.

05-JJJ_20150820

And of course, we rode AIDS/Lifecycle together this year. Here’s a picture from the opening ceremony.

06-JJJ_20150820

Here’s me trying to capture the party atmosphere in the Cow Palace…

07-withAlex

A photo with our friend Alex who rode one day, but work stopped him from doing the whole week.

08-frontStepsBefore_20150820

Well, these front steps have been an ongoing project. Seems I have to fix them every year. The temporary fixes from past years finally gave out. The photo shows how the front of two steps broke off completely. There is also another problem with these steps: The height between steps varies too much for code compliance, so it was high time I did something about it.

10-cuttingBoards_2015082011-glueingBoards_20150820

The reason the step heights vary so much is originally they were built with thick boards. Then (before we got the house), some repairs were done with thinner wood. To fix this, I had to make new steps out of thicker wood. I re-used some old wood that I still have in the garage. Lots of planing, gluing and clamping to make boards that are wide enough for the steps.

09-frontSteps_2015082013-frontStepsDone_20150820

I forgot to take photos while I was working on it. There’s one photo where I’ve replaced part of one step. I also replaced the step below it. The one below that was concrete, but it had a piece of wood glued on top. This made the step heights very uneven, so I took the wood off: The reason they’d glued the wood on top was the concrete underneath was cracked and uneven. So I had to repair the concrete, also. Above right is after I’ve repaired the bottom five steps. Looking further up, you can see that some of the upper steps are also uneven and need to be fixed: Next year!

12-sleepingKitties_20150820

OK, to head off the ‘no cat photos’ complaint: I think Bella was sleeping under the table, and Arwen (love-bug) decided she needed some cuddling. They were actually sleeping like this for a while.

14-BackWallbefore_2015082015-demolition_20150820

One other project that I got partially finished with, but stopped because of ALC and life, was the siding and waterproofing on the back. In the photo above left, you can see where I left things for the past two years. The building paper is exposed (getting damaged by the sun), and I’ve “sealed” the top with some blue tape. Above right, I’ve taken out the wall of the back porch, so that I can take out the siding boards and re-use them. Clearly the rear porch was not part of the original building construction.

16-wallOpen_2015082017-wallOpen_20150820

Here’s all the siding removed. The wiring for the porch lights is hanging loose, and you can see in under the roof.

18-plywoodStarted_2015082019-plywoodStarted_20150820

Here I’m getting plywood on. It’s a bit complicated because the drain for the kitchen sink goes through this wall. Luckily (for the house) we’ve had very little rain for the past few years. But there’s predictions of ‘el niño’ this year: hopefully lots of rain. But I have to get this properly waterproofed and finished first.

20-wallIn_2015082021-wallIn_20150820

Here I’ve added the porch wall back in. Wiring is now much neater.

23-oldBoards_2015082024-oldBoards_20150820

The siding was is very poor shape. Lots of holes cut for various plumbing iterations over the life of the house. But the wood, once the peeling paint is removed, is still good. Thousand-year-old redwood is too good to waste. So I carefully repaired all the boards.

25-repairingBoards_2015082026-readyForPrimer_20150820

Here are the same two boards after I’ve glued in pieces to repair them, and sanded ready for primer.

One Weekend of Work22-startWP_20150820

The photo above left is titled “One Weekend of Work”: Repairing and re-using the old siding takes masses of time. Six boards in two days: Not the sort of thing a contractor would do. Above right, I’m getting the building paper on, and waterproofing around the drain pipes. I also got a new wall vent for the attic space.

28-partWay_2015082029-halfWayUp_20150820

Here are photos of the process of putting the siding back on. Cutting around the pipe penetrations is tricky.

34-moreSiding_2015082030-underPorch_20150820

And here’s where I’ve got to. I’ve ordered new windows for the porch, so can’t go much further here until they arrive. Above right is a view under the porch.

31-underPorchInsul_2015082032-underPorchBoards_20150820

Here I’ve added insulation, and installed wood to cover it. This is re-used wood left over from the laundry room wainscot. It still needs some trim around the edges and paint, but looks much better – and the porch will be more insulated now.

Hexagon Tile Patterns

I finished up the base of the shower. For the base, I switched to a 2″ square, white tile that had a flat finish, to make it less slippery. I also turned the tile 45 degrees. Because the walls are not parallel, there would be no way I could get the grout joints to line up properly.
01_showerBaseTile_20150514

Once it’s grouted, the grout lines don’t show up much. I decided to stick with white grout in the shower, but for the floor, we’ll use a grey — I think.

02_showerCurb_2015051403_showerGrouted_20150514

Then I started laying out the hexagon tile for the floor. [That makes it sound like I didn’t leave this project alone for a month…]

08_floorPatterns_2015051406_floorPatterns_20150514

We’d already decided that we are going to use black tile to make a border, or pattern of some sort in the floor tile. I like it for two reasons: First, it has more of an old Victorian decoration quality. Second, patterned borders catch your eye, and take it away from any flaws or imperfections. Deciding on a pattern, though, is not easy.

04_floorPatterns_2015051405_floorPatterns_20150514

I like the whimsical quality of the pattern above left, but is also has an animal tracks feeling…

10_floorPatterns_2015051409_floorPatterns_20150514

07_floorPatterns_2015051414_floorPatterns_20150514

Then I thought: Maybe it would be nice to do a very simple border, and put a pattern in the center of the floor

11_floorPatterns_2015051412_floorPatterns_20150514

13_floorPatterns_20150514

Hmmm, more on that later…

17_floorPatterns_2015051416_floorPatterns_20150514

Here’s another thought: a double border. We like it, but it uses a lot of black tile. I didn’t buy nearly enough to do this in the laundry room too. But they may exchange some sheets of the white for black.

19_floorPatterns_2015051421_floorPatterns_20150514

More ideas, trying to reduce the amount of back tile.

20_floorPatterns_2015051415_floorPatterns_20150514

22_floorPatterns_2015051423_floorPatterns_20150514

After trying lots of different patterns, I started to go back to my initial pattern. Instead of running the animal tracks all the way around, how about just doing a pattern in the corner?

30_floorPatterns_2015051431_floorPatterns_20150514

Hmmm, how about a pattern in the corner, with a dotted border? No.

32_floorPatterns_2015051433_floorPatterns_20150514

The following six are my favorites.

27_floorPatterns_2015051424_floorPatterns_20150514

28_floorPatterns_2015051425_floorPatterns_20150514

29_floorPatterns_2015051426_floorPatterns_20150514

What happens when I get carried away with hexagon patterns?

34_jama_20150514


Slow season

We are approaching my slow season (even slower) for working on the house. Training for ALC is in full swing, so I only have one weekend day to work on the house, assuming we don’t see friends or family!

But, I did finish doing the grout for the walls…

01-topTile left_2015030702-topTile right_20150307

The last tiles at the top and around the windows take a lot of time. Every tile needs to be cut, and the top tiles are not all the same size. Cutting the tiles at the sloped ceiling was tricky: I made a wood template for the angle, and held the tiles against it while I cut them. I really pushed my luck with the order, too: only 8 extra tiles. Good thing I didn’t run out (custom-made tile!)

03-floorKerdiEdges_2015030704-startingGrout_20150307

Above left: Before I put the tile on, I added a strip of kerdi waterproofing membrane around the wall-to-floor joint. Just in case there’s a leak in the bathroom, it won’t get into the walls. Above right, starting grouting the white tile. The grout is smeared onto the the surface with a rubber trowel, working it in diagonally to fill the cracks, and then the excess is wiped off. This leaves a haze of grout that you let dry for a couple of hours before polishing it off with a dry cloth.

06-smearItOn_2015030705-inProcessGrout_20150307

Above left, smearing the grout. Above right, wiping off the excess. Do I look like I’m having fun? My shoulder was hurting!

07-perfectionismStep1_2015030708-perfectionismStep2_20150307

Here’s what perfectionism looks like: Above left, the cuts in the tile to fit it around the top right pipe (barely visible in the photograph) bothered me so much that I chipped out the tile, and made a new one…

09-perfectionismStep3_2015030709-perfectionismStep4_20150307

Here’s the new tile installed and grouted. I’ll be the only person who will notice, but at least it won’t be bothering me now!

11-stormClouds_20150307

While I was grouting the tile, we heard a huge thunderclap. Mole ran outside to catch a photo of the clouds. It didn’t rain here, but apparently we got some snow in the Sierras.

12-moreGrouting_2015030713-moreGrouting_20150307

More grouting action shots…

14-whatAreYouDoing_2015030710-whiteTileDone_20150307

Arwen was wondering what I was up to: “Why are you making it all smudged with white goo? I liked it better before.” Above right: The white tile after grouting.

16-done_2015030715-done_20150307
19-done_2015030718-done_20150307

Here’s how the green tile looks when grouted. I took the lower photos in daylight to give a better idea of the actual colors. I think it’s looking good.

17-cornerDetail_2015030720-decorativeDetail_20150307

Here are a couple of tile detail shots: Above left, I used curved base tile around the shower pan, because that joint between the wall and the floor (particularly at the corner), is really difficult to scrub. Hopefully with the curved profile, it won’t be so difficult. Above right: The niche with the two decorative fireclay tiles. I like them.

Now on to the floors…

Green Eyes

The tile continues. Most of the tile is now on the wall – save the last fiddly bits.

01-TileWindow_2015020202-TileWindow_20150202

I put up all the whole tiles first, then fill in the cut pieces. I’m getting quite good at cutting out the tricky tiles that go around pipes and electrical boxes. In the upper two photos, I’ve got almost all the whole pieces of tile on. Just one more row at the top, and above the windows.

03-PartWay_2015020204-OneWindow_20150202

Cutting the tile to fit around the windows is quite slow work. The tile at this window took all day. I’m standing on a ladder in the photo – Mole came downstairs to check on me, because it was past 9pm and we’d not had dinner!

05-TopBevels_2015020206-SecondWindow_20150202

The next parts to finish: the difficult sloping cuts up close to the ceiling (left), and the other window (right). I just ordered the shower door: The price was so low at overstock.com that I just couldn’t resist (less than $600 including shipping for a frameless 3/8″ thick shower door with side panel.) Hopefully it’s not junk!

07-ArwenClose_20150202

I didn’t include any photos of cats in my last post, so here’s a close-up of Arwen.

08-BellaClose_20150202

and Bella looking at her water fountain.

09-ArwenSleeping_20150202

Arwen taking a nap…

10-Eyecolor_20150202

If you were a small creature in our house, this would be the last thing you would see. Where do you think Mole got the idea for the tile color?

Starting Green Tile

I finished up the white tile. The last part was much slower than I expected: Fitting up against the ceiling was really difficult on the left side, because the ceiling slopes.

00-LastWhite_2015011100-WhiteFinished_20150111

Above right is the finished tile before grouting.

01-TileLayout_20150111

We had planned to buy one color of green tile for the remaining wall. We really liked the tile we had found, because it had some variation in the glaze, and a nice crackle in the glaze. Unfortunately, Fireclay no longer makes the color, and we’d already bought about half the tile we needed last year. So it came down to buying a selection of colors that were close, and mixing them. I was so daunted by the prospect of trying to make them look random that it took me a couple of weeks just to get started. I drew the outline of the wall on the floor of the garage, and did a layout on the floor.

02-MissedBlocking_2015011103-FoundBlocking_20150111

The second hiccup was that I thought I’d forgotten to install the solid wood blocking in the wall where the sink will be mounted. Without something solid to attach the sink to, the sink would fall off the wall eventually. The only options are either to build a floor mounted cabinet to support the sink, or to tear open the wall and add the blocking.

This would be my last opportunity to fix it (before the tile is installed), so I’d resigned myself to cutting the wall open, and installing the wood. Luckily, before doing that, I checked by drilling holes in the wall where I’d need to attach the sink. Apparently, probably because this project is taking me so long, I’d forgotten that I did install it, but hadn’t taken photos. Note to self: Always take photos before closing up walls! The photo above right shows where I found the wood in the wall, and a tape measure, so I will know when it’s time to drill through the tile for the sink attachment.

04-TileStart_2015011105-Tile_20150111

Here’s the start of the green tile. I picked it up carefully, in order, from the garage floor. Then transferred it in the same order when I put it on the wall. This tile is much harder to work with than the white tile: it’s all slightly different thickness, and dimensions, so I have to be very careful to lay it out to a grid. The handy rubber tile spacers (that were so great for the white tile) don’t really help much with this tile. You can see the grid marked on the wall in the above right photo.

06-Tile_2015011107-Tile_20150111

There was some tricky tile cutting to fit around the electrical boxes and the pipes.

08-Tile_2015011109-Tile_20150111

Here it is almost up to the windows. Above left, I skipped the tile around the shower valve. Above right: I put the third decorative tile (similar to those I used in the niche) centered above where the sink will be.

10-WindowSill_2015011111-WindowSill_20150111

Cutting the tile to fit around the shower valve was the most difficult. In the photo above left, the tile at the lower right corner of the valve is almost completely cut away. I think I spent almost an hour cutting that one piece! I also put the window sills on (cut from the same stone that we used on the niche shelves).

The stone for the window sill is thicker than the tile, but I’d only allowed for tile thickness back when I was putting up the cement board. For the window above left, I had to grind the back of the stone shelf to get it thin enough to fit under the window, because the waterproofing was already installed. Above right, on this window, because it’s not in the shower, there’s no waterproofing membrane, so I could change the cement board to get it to fit.

I’m about half way up this wall. The green is looking good, I think. It’s probably difficult to see from the photos, but I varied the random pattern across the wall so that more of the dark green tile was on the right, and more of the light green on the left. It’s still quite varied, but I think less ‘speckled’ looking than when it was totally random…

Tile progress (turtle pace)

At long last, we ordered the tile. We waited so long, that the original color was discontinued! So now, because we already have a couple of boxes of the discontinued color, we ordered three other close shades, and will be mixing them up. More on that in a later post. We also decided, since the Fireclay tile is so expensive ($28 per square foot!!), that we’d just use that tile on the wall that’s facing the door, and use white ceramic tile ($1.30 per square foot) on the other two walls. It also is in stock (we have to wait about a month for the fancy tile to be made). Value engineering!

So I got started on the white tile. I covered about half a wall before I realized I hadn’t been thinking.

01-tileNoGap_2014120102-nicheWall_20141201

The white tile has special spacers built into the edges, so you can lay it out with very tight gaps. It’s almost perfectly uniform, too. So I thought “great, I’ll make the grout gaps as small as possible.” Then I realized that the Fireclay tile requires a minimum gap of 1/8″ because it’s hand made and dimensionally irregular. So I need to also space the white tile to match, if I want the grout lines to match up (of course I do — you know me). Luckily I realized this before the end of the day, so I spent the rest of the day pulling tile OFF the wall, and scraping thinset off the back. One day, and I’d have got just as far by going for a bike ride!

The next time I started I decided to start with the wall had has a niche (photo above right). I’m making the shelves out of a piece of stone back-splash.

03-whiteWalls_2014120104-nicheAccent_20141201

Above right, you can see one of the decorative Fireclay tiles we got at their “boneyard” (over-runs and imperfect pieces at discount). I’m adding it as an accent in the white tile.

05-halfWay_2014120106-stoppingPoint_20141201

After three days tiling, above right is where I’m at. All the grout lines are 1/8″ and lining up. I have to make one more shelf, and continue the tile up to the ceiling…

And I have to include a picture of Arwen. I hope you’re keeping as cozy as she is:

07-Arwen_20141201

Kerdi Shower

I finally started doing the Kerdi waterproofing membrane on the shower. I’m always talking about it with people, so I tried to document the process a bit.

02-testFit_2014100603-waterSpray_20141006

Above left, I’m test fitting the piece that will be used in the base of the shower. I’ve cut it so that it turns up 2″ around all the edges, and laps over the curb. It’s a simple circular cutout at the drain, because the special drain flange bonds directly to the membrane. Above right, I’m wetting the cement board and mortar bed so that all the moisture doesn’t get sucked out of the thinset. I trowelled the thinset mortar onto the cement board and base, then laid the membrane on top.

04-panPiece_2014100605-leftSide_20141006

The membrane is carefully pressed into the thinset mortar (the waterproofing membrane has a fleece-like surface on both sides, so the thinset bonds to it). I use a wide putty knife (above left). An important point is you must use unmodified thinset mortar: The modified thinset mortars do not set up or cure between two layers of waterproofing membrane – that would be total disaster.

Above right I’ve installed the membrane onto the left wall also. At the base, I run the membrane over the top of the 2″ that laps up the sides. You can see a patch I had to put on the wall: I accidentally poked a hole into it while smoothing it (corner of the trowel dug in and tore a notch). The membrane is quite strong, but you have to be careful if the surface under the membrane is uneven.

I like to work from the base up, because I like the idea of the membrane layering over the piece below, but apparently it’s not necessary. The difficulty with the way I do it, is the bottom piece has to be carefully protected while I’m working on the sides.

06-thinset_2014100607-backPiece_20141006

Here’s a bit more of the process. I’ve troweled the thinset on the wall above left, then laid the kerdi membrane on and flattened it (above right).

08-rightSide_2014100609-window_20141006

Above left I’ve put the membrane on the right wall, and above right shows the waterproofing at the window. I’ve lapped it a bit onto the window frame, so that I can seal that joint. I don’t want water seeping between the edge of the membrane and the window frame. I’ll also add silicone caulk when I tile it, but apparently the thinset mortar will adhere to the vinyl window ok.

01-dilbert_20141006

Totally unrelated, but I liked this Dilbert cartoon: Reminds me of someone I know.