five ten twenty

mole pointed out how cool today’s date is so I had to write it down somewhere.

The front hallway is getting much closer to finished, but still quite a bit to do. This stuff really takes a lot of time. Here are a couple of close up photos: On the right, looking at the ceiling over the stairs, on the left, looking up the stairs. I decided to remove and replace the guard rail here with something more decorative.

When a corner comes up to the ceiling, it presents a bit of a problem. I’m not sure how this would have been handled traditionally. But it was probably done using a pre-made plaster casting, either taking the dowel around the corner, or putting some decoration here.

The photo below left shows how it had been handled in our house. I decided to try to use plaster to make the dowel shape follow the curve of the ceiling. Below right with a rough blockout in basecoat plaster.

It still needs some work, but I think it looks much better than before.

The last wall next to the stairs (on the right of the stairs as you head up.) The photo below shows the wall ready for the base coat of plaster.

Below left with the base coat on, below right with the veneer plaster finished.

Mole caught a couple of photos while I was doing the finish veneer plaster coat. Stairs are a really awkward place to work, because the ceiling slopes, so on my right side I needed to crouch down to reach the piece of wall over the entry. I had to climb down to get more plaster from the bucket every few minutes. And there are a lot of edges that have to be carefully finished around the corner bead.

So now it’s on to putting molding on the doors and windows. This is the back door out of the bedroom upstairs. When I was working on this back porch, we were still living upstairs, so I couldn’t finish the inside of this door. I’ve re-used some of the original trim that was downstairs. Ready for paint.

Here’s a cool pic of mole as she was finishing up restoring the picture rail.

This is the front door before (left) and after (right) I put trim on all around it. I reused old wood, so lots of planing, filling, and routing.

Below left is a close up of the trim on the front door.

Below right, I made a mistake when I put the light switch in: I installed it a bit too close to the door, so it interfered with the frame around the door. Oops. But mole came up with an idea: Build the light switch into the frame. So this is it: I found an old brass cover plate that will make this look really nice.

Almost done with the trim in the photo below. Still need to finish around the windows above.

Again, using pieces of salvaged wood I built up the trim around these windows. Ready for paint!

Oh, and on the other side of this wall, mole put up many of our favorite photos of family and friends.

Finishing up the porch

Sooo, winter feels like it is over here in SF. We are getting our false February spring – temperatures are in the upper 60’s (Fahrenheit). And what has turtle been up to all winter? Finishing touches:

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Here’s the porch with the base coat of plaster on it. It went quite well once I remembered how to do it.

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Here’s the best photo that could be taken of me doing the plastering in such a tiny space. The view is through the door into our bedroom. I really like the patterned film that we put onto the glass: it casts rainbows when the sun shines in. Above right is how it looked after the plastering, and while I was installing the trim around the window.

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OK, so this winter, we actually got some rain. Great. Except none of us are used to it. I managed to crash on a slippery piece of “safety” plastic on the crosswalk. Broke my (brand new!) helmet, tore some holes in my clothes, but otherwise, just scratches.

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Above left, mole in her new long sleeved wool winter cycling jersey. Above right, I’m starting to install the flooring in the porch.

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Here are some pics of the process… Looks a lot better!

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Painted and with a shelf installed. I made the shelf out of reclaimed wood, then shaped the edge so that it fit around the door moulding. A fancy cut. The shelf works perfectly so that while we have laundry hanging out, we can put the laundry basket on this shelf and there’s space to walk through. I also set it up high enough so that the spare cat litter and our emergency earthquake backpack fit below it.

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I added some hooks on the under side of the shelf, so that we can hang the clothes pins and the emergency backpack, so the shoes can go under them on the floor. And (!) there’s also a pole to hang clothes when we need to bring them in if it starts raining. A very space efficient 3ftx5ft space.

Paint!

The best part: Paint! After all the work rebuilding and doing prep, painting goes very quickly.

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Here’s the porch with all the trim on. It turns various shades of pink as the redwood turns the color of the primer. Hopefully the paint companies are honest (that two coats of primer will cover it), because California has banned the oil-based primers that really covered the redwood tannins well (air pollution, apparently).

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So, we did actually get some rain. On that weekend, I worked on putting insulation in the walls, and putting up gypsum board on the walls.

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The strange triangular bit is where the porch sticks up above the roof outside. The wall is really thin there – just the thickness of a piece of plywood – so I couldn’t screw the board on: I used glue. Hopefully it will hold.

Also, it’s rather tricky working in such a small space with sheets of gyp board. Sometimes I’d get the board in, also go in there to screw it on, and close the door to get at the wall, but depending on angles and the size of the board, could only manage two of the three. I got it done, though, and the sun came out. Above right is a closeup of the eave with all the bead-board installed, and the nail holes filled.

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Arwen is still more adventurous than Bella. Arwen will go sit on the porch, and Bella will wait just inside, watching Arwen. What’s she thinking?

“I’ll just wait here, so if something scary happens, it will happen to Arwen first.”

or

“‘Curiosity killed the cat.’ Good thing I’m more cautious than curious.”

or

“I’m gonna jump her when she comes back through the door.”

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Here’s the porch will a second coat of primer on everything. All holes filled. Ready for paint.

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Janeen helped with the painting. Actually, she did most of it.

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Done. Difficult to see in this photo, but we painted the eave the same pale blue that we used on the laundry room (apparently it discourages wasps from nesting).

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Above right: The blue door has grown on me; I really like it now.

Above left: Next I’ve got to deal with the rest of this back wall…

Starting to come together

The siding is all on, and now the trim is going on. It’s all starting to look much better.

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The old back door was a peeling mess. It was also too short, and wasn’t square. Oh, and it was starting to come apart, too. So why did I save it? Not sure – but I did. Above left after I’d stripped off all the paint, and added pieces of wood at the side, top and bottom to make the door the correct size. I also glued it back together. This door was actually a home-made door by one of the previous owners, probably. Above right, I had to fill in the old holes for the door handle and lock, and re-drill because the door changed size.

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They made the door by building a frame, attaching a veneer plywood on the inside, and vertical redwood v-groove siding on the exterior. When I extended the top and bottom of the door, I used a solid piece of wood the full thickness of the door. To match the old v-grooves, I added a horizontal groove at the joint: If you can’t hide it, make a feature out of it!

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Here’s an 8 second photo of the lunar eclipse from our back porch…

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Above left, here’s the door after priming. Above right: Someone climbed over our fence and landed on our peach tree. It got completely broken. There is a small limb left, but it was the one that grew towards the fence, so it’s not looking promising for this tree. The main trunk got broken off by the clumsy oaf. This happened in the middle of the morning, yet we didn’t see anyone, and because there’s construction across the street, we didn’t hear anything either. Sad.

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We got our welcome packets for AIDS/Lifecycle 2016! Bella loves the boxes.

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Here’s the door painted. Janeen picked out the paint color, but the paint store didn’t mix it quite right (she picked a slightly greyer blue). Above right, finishing up the siding. The old pieces on the left are just serving as spacers – they will be covered by the trim that goes around the window.

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I ran out of the original siding. The lumber yard sells v-groove siding, but it’s thinner, and doesn’t have quite the same vertical dimension as the siding on the house. So I had to make some more (or buy some custom-milled). Besides, I have loads of wood sitting around that I need to use up.

Above left, first I glued pieces of redwood or cedar together to make boards of the right width. Then I beveled one edge on the table saw (above right).

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Then I have to make the tongue side, with the bevel, so first I cut the bevel (above left). Then I stand the board up on end, and cut out the wood in front of the tongue (above right).

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Above left shows the tongue side done. I used a similar process to make the lap side. Above right I’m test-fitting the newly made v-groove siding.

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I made a sill for the door. I used the same Ipe wood that the deck is made from. Above left, I’m not going to drag you through the whole process, but I had to make it a bit wider, so here’s clamping another piece on the front edge. I used polyurethane glue, which bubbles up and makes quite a mess while curing (above right after it’s cured).

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Here’s the door sill installed. Starting to look good.

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Whenever a piece of trim is installed on v-groove siding, there will be holes left that need to be filled with small v-shaped pieces of wood (otherwise insects use them as nesting places).

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Ahh, finally I have the siding finished at this location. Primed, and ready for the final coat. Above right, I’m starting to put the bead-board on the eve. More on that later!

Finishing the Weatherproofing

With stories of an ‘El Niño’ year abounding (maybe it’s wishful thinking), I’ve been working on finishing the weatherproofing at the back of the house. The back porch has always been a problem: It was built in stages, in the most expeditious way possible at the time. First, I think it was an open porch, with a roof covering. Then it got closed in, maybe windows added at that time. Then the roof was extended out a bit to provide cover over the new back door. But none of it was actually built with any type of water resistant membrane. It was initially just a semi-outdoor porch that became closed in. The wood framing, with lots of caulk, was directly exposed to the weather. So it leaked, paint pealed, rotted.
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Above left is the opposite side that I’d started working on in my last post. The corner where the porch wall meets the building back wall is where the main problem is. Water gets in there, and rots even the redwood. Then it gets down into the roof below. So off with the wall! (above right)

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I took off all the siding at the side of the window, and cut the siding below the window back from the edge of the porch wall. Above right, I’ve put in a bent piece of metal that laps behind the siding, and will go over my new tar paper.

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I’ve put plywood on the part of the wall that will be inside the porch. Above right: Not sure why, but the corner posts holding up this roof are all about 3 inches short – so I had to fashion some extensions that I glued and screwed in place.
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Then it’s back on with the wall, and new plywood.

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Meanwhile, I also put the wiring in for the light in the porch. It’s not working yet (needs to be connected to power), but it’s easier to pull the wires before all the wall finishes are back on.

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The roof extension that had been added was strange, because it stepped down from the other roof – a bit like an eyebrow. It was pretty badly rotten, so off with it! Above right I’m starting to add back in the framing, this time flush with the roof. I saved the roofing, so it was flopping around while I was working. In retrospect, I think I should have just torn the roof off completely. Faster, and the end result would have been better.

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Above left is the view from the other side, and above right is the view from the kitchen, while I’m working on it!

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Arwen came outside to check up on me, but decided something down in the garden was much more interesting.

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Above left: Bella wondering why I’d left the drill there. Above right, I made new fascia boards, and routed a quarter round at the bottom edge, but still need to finish the corner (by hand so that the patterns match around the corner).

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This is how the new roof looks.

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Above left: the reason I was saying I should have just replaced the roofing. You can see it ended up being a lot of joins and patches, so it won’t be as reliable as if I’d just replaced it. Oh well – I can never predict if I should just keep what’s there, or tear it all apart and rebuild. Sometimes the latter feels like a massively expanded project, but I often regret not doing it. Above right, the white pieces of wood with the two half-round cut-outs is blocking that goes between the rafters. The cutouts are to allow ventilation above the insulation. Because the rafters are so small, I’ll use rigid insulation. You can also see the back door: it was fit in with a whole bunch of pieces of tapered wood, so that I always had to duck to go through this door.

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So of course, I tore it all out. Mole: “What happened to the wall?” Above right: Where’s Arwen?

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Here I’m starting to put the tar paper on. Above right, this is the rotten area that we ran into the first year we had the house. The orange is the expanding spray foam that I used to fill in where I’d cut out rotten wood. I’ll have to get back to this one day…

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Above left: All tar papered in. We had our first rain forecast for half a year, so I had to get it water tight. Above right, I covered the rotted area with sheet metal, and flashed over it with self adhesive window flashing.

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Back to the siding factory: I had lots of pieces of wood siding, but much of it was damaged, or the pattern did not match the house. I stripped the pealing paint off it all, then joined all the short pieces to make longer pieces. I also cut and shaped the profile of it all to match the siding on the rest of the house (it’s an unusual size that I’d have to get custom made).

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It doesn’t look like much, but those few boards are a huge amount of work.

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Oh, and while I was at it, I got some new windows to replace the aluminum single pane windows.

Brewing, Tiling, Riding, Waterproofing, Siding…

Wow time goes by quickly. Well, I’ve actually done something in the last few months. And here’s some of it:

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I bought a jug of apple juice at the farmer’s market, added some yeast & a bubbler: Cider! Much easier than brewing beer. I finished laying the tile in the laundry room bathroom, but am going to wait on grouting it until I’ve also tiled the laundry room.

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And of course, we rode AIDS/Lifecycle together this year. Here’s a picture from the opening ceremony.

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Here’s me trying to capture the party atmosphere in the Cow Palace…

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A photo with our friend Alex who rode one day, but work stopped him from doing the whole week.

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Well, these front steps have been an ongoing project. Seems I have to fix them every year. The temporary fixes from past years finally gave out. The photo shows how the front of two steps broke off completely. There is also another problem with these steps: The height between steps varies too much for code compliance, so it was high time I did something about it.

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The reason the step heights vary so much is originally they were built with thick boards. Then (before we got the house), some repairs were done with thinner wood. To fix this, I had to make new steps out of thicker wood. I re-used some old wood that I still have in the garage. Lots of planing, gluing and clamping to make boards that are wide enough for the steps.

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I forgot to take photos while I was working on it. There’s one photo where I’ve replaced part of one step. I also replaced the step below it. The one below that was concrete, but it had a piece of wood glued on top. This made the step heights very uneven, so I took the wood off: The reason they’d glued the wood on top was the concrete underneath was cracked and uneven. So I had to repair the concrete, also. Above right is after I’ve repaired the bottom five steps. Looking further up, you can see that some of the upper steps are also uneven and need to be fixed: Next year!

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OK, to head off the ‘no cat photos’ complaint: I think Bella was sleeping under the table, and Arwen (love-bug) decided she needed some cuddling. They were actually sleeping like this for a while.

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One other project that I got partially finished with, but stopped because of ALC and life, was the siding and waterproofing on the back. In the photo above left, you can see where I left things for the past two years. The building paper is exposed (getting damaged by the sun), and I’ve “sealed” the top with some blue tape. Above right, I’ve taken out the wall of the back porch, so that I can take out the siding boards and re-use them. Clearly the rear porch was not part of the original building construction.

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Here’s all the siding removed. The wiring for the porch lights is hanging loose, and you can see in under the roof.

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Here I’m getting plywood on. It’s a bit complicated because the drain for the kitchen sink goes through this wall. Luckily (for the house) we’ve had very little rain for the past few years. But there’s predictions of ‘el niño’ this year: hopefully lots of rain. But I have to get this properly waterproofed and finished first.

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Here I’ve added the porch wall back in. Wiring is now much neater.

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The siding was is very poor shape. Lots of holes cut for various plumbing iterations over the life of the house. But the wood, once the peeling paint is removed, is still good. Thousand-year-old redwood is too good to waste. So I carefully repaired all the boards.

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Here are the same two boards after I’ve glued in pieces to repair them, and sanded ready for primer.

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The photo above left is titled “One Weekend of Work”: Repairing and re-using the old siding takes masses of time. Six boards in two days: Not the sort of thing a contractor would do. Above right, I’m getting the building paper on, and waterproofing around the drain pipes. I also got a new wall vent for the attic space.

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Here are photos of the process of putting the siding back on. Cutting around the pipe penetrations is tricky.

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And here’s where I’ve got to. I’ve ordered new windows for the porch, so can’t go much further here until they arrive. Above right is a view under the porch.

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Here I’ve added insulation, and installed wood to cover it. This is re-used wood left over from the laundry room wainscot. It still needs some trim around the edges and paint, but looks much better – and the porch will be more insulated now.