movin’ slowly

not much happening here. i pottered around upstairs this weekend, looked at things, stripped some paint off the wainscote boards, and got back into bed:

wainscote paint stripping neededbathroom door casing

it may not look like much, but all that paint, glue and spackle takes about 10 min per foot to remove from each piece. and when your nose is running, it’s difficult (and messy) wearing a respirator.

i also got the head and side casing cleaned up, and attached at the bathroom door (above right). the side casing is the same wood shown in the first photo of last week’s post, after stripping about 1/8″ of paint. it is beautiful tight grained smooth old wood (where it doesn’t have nail holes and dents).

i also finally finished painting the (hopefully repaired) leaky mouldy window, patched a couple of roof leaks from the last storm, cleaned out some gutters. sorry, no photos yet – maybe next post.

jm=bad

i’ve been on a bit of a grump about jm recently: not only did janeen miss a weekend to go on his ‘make money for jm’ cruise trip (nope, it wasn’t even a benefit), but when she came back she’s been sick! now i’m sick too, so not much has been happening around here.

last weekend, i was realizing just how slow it is to try to reuse wood. We have the old wood, covered in paint, chipped and dented with holes in it from nails. Then we need to strip it down to the wood to make sure there are no nails hiding in there that could become projectiles when i cut the wood or shape it with the router. Then we need to sand it, and fill all the dents and scratches. then sand again. then prime. aiiieee!

casing before preparationcasing after stripping and filling

wainscote paint strippingdoor jam started

above left shows the wainscote in the bathroom with most of the paint stripped off it. i’m not sure if we’ll bother to strip it all off, because the left side will be behind the vanity (which i still need to make). On the right, i’ve started to install the door jambs. it took me a long time. the wall framing is not necessarily perfectly vertical, so the door jambs are shimmed away from it with wedge-shaped pieces of wood. I kept shimming the jambs, checking for level with the plumb bob (a heavy pointed metal piece attached to the end of a string), and then accidentally bumping them. there’s probably a better way.

kerdi basekerdi on one wall

Now this part feels like progress: To waterproof the shower, we are using a special waterproofing membrane made by schluter-kerdi that has a bondable surface so you can apply the tile directly to it. I like it because it keeps all the water out of the shower backing. Traditional showers have a layer of mortar over the top of the waterproofing membrane; the mortar never completely dries out between showers: mold. Although we used cement backer board everywhere, apparently this stuff allows you to use plaster (gypsum) board. On the left i’m putting in the bottom piece. it goes in quite easily: you press it down against a layer of thinset mortar. There’s also a special drain with a really wide flange that also has a bondable surface. The kerdi membrane adheres to this also. on the right, half the shower is covered. almost ready to tile.

more finishing work

plaster on plug wallreflection in plaster

Not much more to show, but I got the wall plastered. On the upper right you can see the difference between ‘plaster’ and drywall. Here I’m trying to show how shiny and reflective the plaster gets when it has been worked. Apparently plaster is much stronger and resistant to damage than drywall. I can believe it – it makes a hard shell on the surface of the wall. One thing that I really like about it is that it is a single application. No sanding needed (theoretically) – for me there’s some touch-up needed. hey, i’m not a pro!

trim on windowstarted the wainscote

The new sill that I started repairing on saturday is now installed, along with the trim. The plaster in the repaired area is still drying (it looks grey in the photo on the left). On the right, I’m starting to install the wainscote for the bathroom. It’s all reused wood that was on the walls before, so there are some interesting colors. I’ve stripped the paint off the grooves and edges of the boards so that they fit together. We’ll finish stripping the paint and preparing it while it’s in place.

janeen’s away

Mole is out of town this weekend, so that leaves me to update. This weekend I concentrated on trying to get upstairs ready for paint. Actually, we’ve been working on that for months…
old single boxWhen uncle Ken came to visit last week, one of the first things he commented on was that in the bathroom, I’ve only used a single box to put the GFI (ground-fault interrupter) plug into. This box has a lot of wires in it, and GFI plugs take up more room than normal plugs. He recommended replacing the box with a double box and a ‘plaster guard’ on the front that reduces it for a single outlet. Exactly what the wiring book says, too. Should have read the instructions.

old backing outThis turned out to be quite an effort. It’s always disappointing to have to tear apart work i’ve already done, too. We already had the gyp board up on one side of the wall, and the cement board on this side. fortunately i hadn’t plastered it yet.

when i installed the boxes the first time, i’d added a piece of wood as a backer to make it easier to screw the boxes in. unfortunately, since the wall is so thin, there was not space for this as well as the double box and the plaster guard. i had to tear out both boxes, and carefully drill out the piece of wood backer i’d installed – without damaging the drywall on the back side – then screw the boxes back in against the studs. getting them aligned and set at the right depth took quite a while.

double box installeddouble box installed with plaster guard

Above left shows the boxes installed. Right is with the plaster guard on.

double box installed and wall back ondoor trim back on

Ahh, backer board is back on. Had to move the hole over slightly because the plaster guard centers the opening on the double box and the stud set the location for the box. Above right shows the trim going back on around the door into the bedroom. Exciting… Janeen stripped the paint off the vertical piece months ago.

dustless sander 1dustless sander 2

Got a new toy in the mail this weekend: a ‘dustless’ sander. It uses sanding screens and attaches to the vacuum cleaner, so the dust is sucked straight in. nice. except that the sanding motion and the constant air flow through the thing generates so much static electricity i felt like a spark plug! In the photo above right you can see the solution: i attached a piece of wire to the pole and fixed it to the plumbing. ahhh.

chimney bump 1chimney bump 2

Plastered the bump-out in front of the chimney. ready for paint!

window trim 2window trim 3

The rotten window. To fit a new sill on the inside of the window, I trimmed off the vertical pieces of wood on each side of the window flush with the top of the trim. Using a piece of scrap wood helped getting the saw aligned. Above right you can see the test-fitting.

window trim 4window trim 5

I glued the new piece of wood to the old sill after trimming off the old rotten wood. To hold the pieces of wood together, I used ‘biscuits’. Using a specialized tool, these oval-shaped pieces of wood are really easy to install, and when glued, the join is quite strong. I’ll clamp it over night and attach it tomorrow…

now what?

i had big plans for the weekend: get the water for the kitchen hooked up (again), and start framing in the walls of the bathroom. didn’t quite get there, but we got most of the way.

new sistered joist

after plastering the the bedroom wall, we noticed that it cracked when janeen jumped in the doorway! not promising. i’d noticed beforehand that when the plumber had installed the sewer pipes in the old bathroom, they had destroyed one joist, and left a second one next to it almost completely cut. i think this is the reason for much of the cracking in the wall – so this weekend i resolved to reinforce the joist that was in the worst shape, and runs under this wall.

janeen paint-strippingpaint chips

janeen spent hours stripping layers of old paint from the old trim that goes around the bedroom door. difficult to see (maybe janeen will upload a better picture…) but theres green, gold, beige, white…

laying pipes to kitchenconnecting pipes to kitchen

my second goal was to get the pipes connected into the kitchen. had to tear up the carpet to install them. when i was in the middle of pulling up the carpet, janeen said, “it just gets more and more ugly. when’s it going to start looking pretty?” soon. i hope.

janeen carpenter

didn’t quite get the pipes all connected up, but janeen did some framing.

pulling nails

we have been trying to reuse as much wood as we can. this means we spend a lot of time pulling out old nails, and unscrewing screws. so far, we have filled seven cans with nails.

janeen pulling out nails

pretty in pink?

pinkWe decided that even though the upstairs walls are really cool looking, with the distressed plaster and layers of stripped paint, we’d give it a nice coat of pink paint — in honor of my brother. No, really, this pink paint is called ‘PlasterWeld’ and it’s supposed to help the veneer plaster adhere properly to the walls. Our plan was to coat the walls and do the plastering this weekend. I got a bit distracted, as you’ll see.

Earlier in the week, our illustrious – and now even more prosperous – plumber dug up our driveway to repair the sewer pipe. Cleaning the driveway Besides the ever increasing quotes, we didn’t realize that the plumber was planning to use the driveway to store piles of dirt dug out to get at the sewer pipe – for over a week. This ordeal is still not over. Hopefully tomorrow the building inspector will sign off on it without prompting any more cost escalation.

I had to shovel the piles to each side to squeeze the car out.


Meanwhile, back to the real project: The drainage pipes for the shower are finally in and finished.

twisty pipedrain pipes done

Now on to getting water into the shower – since we’ve already removed the crazy piping on the outside of the house, we need to find a new shorter route inside the house. [above left: We can’t figure out why one would need to make this shape pipe?]

pipe pieces

Extra pipe, anyone?

I tried to carefully cut out the gyp board from the ceiling in the lower level so i can reuse it after installing the plumbing pipes. Mostly successful, and plenty of plaster dust in my hair, ears, eyes, nose and mouth:

garage ceiling 1carefully garage ceiling

Janeen did loads of prep work getting the upstairs bedroom ready for plastering, and also started demolishing the funny dysfunctional closet beside the kitchen (only half of it was usable). If you’ve never tried it, there’s nothing more frustrating than trying to un-screw painted-over screws that have the head mostly worn out:

found keysjaneen closet demo

She found some rather cute little keys in the process, though.

walls coated with plasterweld

The walls look pretty with the pink paint, eh?

one less window and some red floor

while i went off to do yet more shopping – i think i’ve been procrastinating, because i’m feeling intimidated by the cast iron sewer pipe that i need to move for the new toilet location – janeen started to tear up the underlayment that is on the floor in the room we are using as a living room right now. there are so many nails in it – fortunately they did not glue it down, though.

underlayment before removalremoving window

when i finally got back from ‘discount’ (it’s anything but) builder’s supply, i realized that we need to remove the painted over window because it will interfere with the shower. it’s a bit weird because it looks out directly at three of our neighbor’s windows. there will (only) be two windows left now. so instead of fiddling with the intimidating plumbing, i reframed the wall and, with janeen’s help, nailed on the siding through a combination of leaning out the side widows, and climbing on the roof. it was really difficult to fit the new siding in, because the old siding had all shrunk the new pieces were almost half an inch wider.

siding onjaneen relaxing

so, it feels a bit better now that we got something done. janeen managed to take off about 1/3 of the underlayment. janeen is now relaxing under a blanket next to the floor where she removed the stinky underlayment.

moving

we’re moving in this weekend!

it feels like craziness: we’ll be moving into the rooms on the main floor, while we continue to work on upstairs. on top of that, we have a visit to popo (janeen’s grandmother) today (saturday) and next week the whole family is going on a week-long vacation. nice timing, eh?

now the hard part

today we met up with janeen’s friend, genanne, for a picnic – at the house, of course. she introduced us to a really tasty mexican food restaurant just blocks from our house, la taqueria. (janeen says: and she brought us a super cute potted plant as our first housewarming gift. must take photo! and why aren’t there photos of our guest? i think we were starving.)

picnic in the officecookies, tomatoes and tacos

we had a surprise visitor while we were eating – dee dee, the wonderful real estate agent who helped us buy this house, showed up with cookies and home-grown tomatoes for us. (j: and again, sadly, no photo of dee dee…)

mathew’s workshop

adjusting garage doorafter moving in many of my tools – finally i have a workshop – we discovered, last week, that the lock on the garage door was broken. it did not appear to be broken at first, but when you put a key into it – any key – you could twist the entire lock and unlock the garage door. i couldn’t wait to get in there and fix it. i’m now a locksmith. i cannibalized another lock in the house that’s broken, and rekeyed the garage door lock to match one of the house keys for another door. don’t need any more keys.

while janeen was busy entertaining her friend, I continued with the upstairs bathroom. I was determined to finish stripping all the walls, ceiling, and get the bathtub out of there.

left cornerright corner

janeen pulling nails out of every tiny piece of woodjaneen did some major cleanup (j: and recycling!) – there was dust, broken tile, broken wall board and plywood, nails, plaster all piled on the floor and in the bath tub. then we took out the cast iron tub and we maneuvered it downstairs. more good news (for me): the sewer pipe, which i thought i was going to have to move, is already in the right place for the new toilet location.

just one more thing to do before we can start on the rough plumbing: the floor tile was set in mortar with metal lathe embedded in it. we need to take this out to get the toilet out (it is embedded in the mortar), and to change the plumbing for the new toilet location, and the shower.