finally: Paint!

My brother comes to visit for a few days and what do I make him do? Work on the house, of course!
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First, I had to fill all the dents and cracks with Bondo. This was the second pass with filler (first time was before I primed everything). As soon as it’s painted, all the missed dents and unfilled holes show up.

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Then we had to caulk all the joints between windows and siding, and vertical joints between the trim and the siding. We have to be a bit careful when caulking: Mustn’t fill any joints that water trapped behind the siding might need to drain out of (ie, none of the horizontal joints in the siding, or the bottom of the window sill, etc).

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Actually, painting the color on is fun. It’s the most rewarding part, makes everything look finished, and goes quite fast.

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Well, as long as you are not working with the world’s pickiest Turtle. Here I’m painting the underside of the eave with a sky-blue color.

We’ve always had wasps nesting in the eaves on the back here. While I appreciate that they are part of our environment, and help with (other) pest control, I don’t particularly want them on my eaves. So, a bit of internet research led us to a Southern tradition that we noticed in New Orleans: Painting the underside of eaves with a sky-blue (the actual color varies by region, but it’s often called “Haint” blue) supposedly makes them less likely to nest. Worth a try, and it has a cool story to go with it.

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Above left, Mole gritting her teeth waiting for super slow Turtle photographer.

So, here it is, the outside of the laundry room is painted — now on to the roof, the stairs, the inside…

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Oh, and I’ve still got to paint that pipe.

Bigfoot

We have been slowly progressing with finishing the trim around the windows of the laundry room and garden room.

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I spent almost all day getting the trim to fit in above the windows, and tight against the soffit. Had to splice on a piece at the end, because the board wasn’t quite long enough (above right). But that’s nothing: When I bought the redwood, I got tempted by the slightly cheaper, rough-sawn redwood planks intended for fences. We had to plane and sand and prime them all before putting them up. Silly Turtle – no wonder it takes so long! Now that all the trim is on around the windows, though, it’s starting to look finished.

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This (above left) is the window under the laundry room (‘garden room’). We built out a small box head above the window to shade and protect the windows from rain. Turtle being turtle, I couldn’t resist getting my router out and adding a bit of decorative edge (above right) to the trim. It also serves a purpose: Rounded edges don’t show dents, and they hold paint better than sharp corners.

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The photo above left shows the back wall of the laundry room — a bit difficult to see, as my home-built scaffolding is in the way. Above right is the corner that faces the deck. So, this is quite exciting (for me): All the exterior trim and siding are installed on the laundry room. Now we need to fill all the holes, sand, and paint.

While we were working on the laundry room trim, the cats sometimes came out to play. All the flowers have been blooming in the back yard, and the bees are loving it. Unfortunately, Bella doesn’t know the difference between a fly and a bee…
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She decided to catch a bee, and when she slapped it down on the ground, she got stung. Mole was calling her ‘bigfoot’ for the rest of the day…

Fascia and Soffit

Mole says: “That’s an attractive title.” I think she’s being sarcastic.

The fascia is the finish board that is attached around the edge of the roof to cover up the framing underneath. We’ve been working on putting that onto the laundry room roof.

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This is how it looks before the fascia is installed. I had temporarily attached the gutter to the end of the rafters that stick out and support the roof overhang.

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As usual for us, we re-used old wood. This wood was the siding on the laundry room before. It’s not Redwood, but it’s old-growth Douglas Fir. The photo above left shows the condition of the paint on the wood: bad! And there was a lot of other stuff stuck to it, such as duct tape (waterproofing?) and caulk. After many hours of removing the old paint with a heat gun, though, the wood is in excellent condition.

Above right is the piece of wood that will be the fascia. I’ve routed a quarter round decorative edge into the wood. Couldn’t resist.

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To help the paint last better, we primed the boards on all sides before putting them up. This is supposed to help the wood to be more stable in changing humidity, so the paint lasts better. Above right: The fascia is attached. It looks better already. The framing is still exposed at its under side.

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At the corner, I carefully shaped the end of the board so that the decorative edge goes around the corner. Above right: Mole is the best painter there is. No drips, and perfect coverage.

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For the finish under the roof overhang, the soffit, I also reused the old wood. Most of the time is spent preparing the boards. Installing them takes relatively little time. I only have one small piece left to install. I’m leaving the gutter off for now, until after we replace the old leaky roof. But the next step is to install the trim around the windows.

Waterproofing part 2

The roofing felt and cement board do not themselves waterproof the deck. On this deck, I’m using the same material that we used in the showers: Kerdi. It’s a polyethylene sheeting that has a fibrous material bonded to both sides so that it sticks to thinset mortar.

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Here I’m sticking down the Kerdi over the cement board. Arwen is watching from the stairs.

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To stick it down, I use the same cement-based thinset mortar that’s used under the cement board, and also will be used under the tile. I spread it out with a notched trowel, and then lay the Kerdi onto it. Then I smooth the Kerdi down with a flat trowel. The problem we were having is the cement board was dry, so it was drying out the thinset mortar before I could spread the sheet down. We had to wet down the cement board with a water sprayer so that we had enough time to stick the Kerdi down properly.

Above right Bella is watching the progress.

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They both really like tiling, I think. Almost as much as plumbing (they love to sit in the shower and watch the water go down the drain.) Janeen got all the difficult parts of the waterproofing – like fitting it around a pipe penetration.

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See, another difficult spot: Mole attaching the waterproofing to the side of the building. Above right we are starting to lay out the tile grid. I drew a grid on the Kerdi before starting the actual tile.

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Here are the first tiles. Actually, it’s not tile; we’re using a very colorful slate. We really liked the variety of colors in the slate. Each piece is like a little work of art.

Unfortunately we learned, after buying it all, that this slate has a flaw: The color is made by thin layers of impurities in layers within the slate, so it tends to delaminate. We tried to pick through carefully to avoid the tiles with bad layers in them. Hopefully we caught them all.

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Mole did almost all the cutting. She became the tile-saw queen. Even got into some really complicated cuts to fit the slate tiles around pipes.

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Once all the slate was done, we let it dry for a week. Because the slate has such a rough surface, I used a pre-grouting sealer on the slate before grouting. Hopefully it will make it easier to clean the grout off the surface.

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The crocuses are already up! The bulbs we planted under the lemon tree last year have come back this year. So nice. Above right, you can see a rectangle that we left unfinished. I wanted to make a virtual doormat in front of the door, by changing the tile pattern.

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We used some ceramic tile that a friend gave me for the border (the same tile I used on the front porch as an accent tile). In the field, we just cut the same tile as on the rest of the deck to about 1/3 the size.

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Above left, this is the ‘door mat’ ready to be grouted. Because the tile is so colorful, we chose a grey grout. I had to get mole to pick out colors, because I’ve learned: I wanted to get a really colorful grout… The grey looks really good.

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Above left mole is wiping off the grout from the tile surface. Above right, after the grout dries for a couple of hours, we came back with a dry cloth and polished off the haze on the surface of the tiles.

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Mole is polishing up the ‘door mat.’ Now we can get back to finishing up the siding! Here’s a pic of Arwen and Bella looking out the window from their cat tree.

 

Deck Waterproofing and Christmas Eve

Well, a lot happens, and I’ve failed to post any of it. Here’s part one..

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Before we moved into this house, mole found a lampshade made out of shells that she really loved. Unfortunately when she ordered it, it was out of stock, and no longer available. Just recently, the store got some more, so she bought it. We put it up in the bedroom.

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Bella and Arwen really like it too. So, back to house projects: almost a year ago, I stopped working on the back stairs, because I started working on the laundry room. It sounds a bit as if I got distracted and went off to another project. But there’s a reason: After dealing with all the rot in this area I had decided that the deck would be waterproofed. The waterproofing needs to attach to the side of the house, but since the laundry room was so strangely built (there was no waterproofing membrane, just vertical boards) I had to rebuild the wall to add a waterproofing membrane.

One thing led to another, and we started jacking the whole thing up to level it… OK, so it did become a bigger project than I planned. The deck at the first floor sat out in the sun and rain for a year, unfinished, while we basically rebuilt the whole laundry room. I don’t want the deck to endure another winter unprotected, so it’s back to the stairs. Above right, I’m putting down heavy weight roofing felt.

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We stapled it down and lapped it, starting at the lowest side of the deck. Here’s mole just finishing up.

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The felt is just the first layer. This deck is going to have tile on it, so we put down cement board. To make sure there is a uniform surface under the cement board, we put down thinset mortar first, and set the cement board into that. We then screwed it down to the plywood.

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It got pretty late working on this. I think I finished about 10pm. I wanted to get the cement board on before the rain, which was due in the next couple of days.

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They are so sweet when they sleep together. We just can’t help taking photos.

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About four years ago, when we were doing the wallpaper stripping in the lower unit, we started stripping the wallpaper in our front hallway too. We stopped, because it smelled moldy, and we figured we’d need to replace the plaster. Well, it sat with the wallpaper partly stripped for all those years. Talk about bad Feng Shui in our entry! So I decided to just paint white over it. At least it will look better until I get around to the replacement work. Because there’s still no heating, the paint wasn’t drying: I had to bring an electric radiator down there. Arwen came down to watch the progress.

My family came over for Christmas Eve again this year. One of my Christmas traditions now is baking bread. Above right I’m just starting to mix.

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Here’s a pic of everyone who came over. Dad got a picture of Elijah for Christmas, and wanted to include him in the photo!

Gold Numbers

We’ve been procrastinating on the transom house numbers for a few years. It’s intimidating doing sign painting. Finally, I got around to doing it.

Mole made a template printed on paper, with the numbers reversed. She just printed the black outline and shadow. I’ll be painting the black outline and shadow on the glass first, then filling it in with real gold leaf.

After thoroughly cleaning the transom glass, I aligned and taped the paper template to the outside of the glass. The numbers are going to be painted on the inside, so I can look through the glass and paint over the black areas. Using ‘One Shot’ sign painter’s paint, I painted the number outlines on the inside of the glass.

There was quite a bit of involvement by our usual inspectors. Arwen couldn’t resist climbing the ladder to get a closer look.

There are two things that make this painting difficult. Firstly, painting is a skill that I’ve never practiced. A paintbrush is much more difficult to control than a pen or a pencil. I kept misjudging how close the glass was, and making a mess. It’s really difficult to paint a smooth, straight line. Secondly, the glass is about 1/8″ thick, so I had to look perpendicular to the glass at the outline drawing on the outside, or the lines would be offset slightly.

A few hours later, I was done with the outline. Next time, I’d make a template with just thin lines for the edges, and paint up to those, or use a color for the template. It was hard to see whether I’d painted, or it was the template, because it was black on black.

I let the paint dry for a few days, then on to the next step.

To get the gold leaf to stick, I painted gilder’s size onto the inside of the glass inside the black outline that I’d already painted. The size has to dry before the gold leaf is applied. The mistake I made, is that you only need a very thin coat of size. I painted it on too thickly, so the size wasn’t uniform and perfectly clear. Oh well, it looks a bit more aged… Then, once the size had dried, carefully, I placed gold leaf onto the numbers. Lesson here: whole sheets are better than pieces. At first I was tearing the sheets, and trying to lay them over only the number. The problem is that at the joins, there is sometimes a gap. Also, the leaf breaks whenever there’s any wrinkle in it, so it makes another gap.

I gently rubbed the gold leaf to burnish it flat, and the leaf that did not have size behind it rubbed off.

Ta-da! Our transom number completed. It looks fine from a distance. Up close, you can see my slightly jagged painting: Mole will be doing the other one, because she’s much better with a paint brush.

Change of Plans (again)

I’ve finished the siding on the back side of the laundry room, and got both windows in.

Here are a couple of views showing the windows and the siding before I put the trim around the windows.

Now the trim and the fascia is on. The really hard part was fitting wood around the sewer vent pipe (in the top right photo). If I were to do it again, it would be faster to move the pipe — and the result would be better, too. One more for experience. Just need to finish filling, sanding, and paint!

Maybe these photos of the living room downstairs will give a clue about the ‘change of plans.’

Or these, of the kitchen and the bedroom downstairs?

A couple of things changed: One of them, my friend who stayed at the house when we were first working on the downstairs, was looking for a place to live with his girlfriend in town. Two: We faced up to the fact that the work I’m doing is taking too long to justify waiting to rent out the space as a vacation rental. So we dropped the vacation rental idea, and it’s going to be a regular rental. Not quite so simple, because we need to clear out all the furniture, and repaint the bedroom (the pink is not popular with anyone). The downside is that we will no longer have space for family to stay. The up side is we’ll be getting rent (finally!), which takes some of the pressure off paying bills and reduces the stress to finish the renovation work.

Siding Factory

I received the new motor for the vacuum cleaner, and successfully repaired “r2d2”!

(above left) r2d2 in pieces on my work bench. The old motor is on the left. Above right, all back together. It’s almost smiling 🙂

I put in the window for the bathroom at the side of the laundry room. There’s still one more window, but the company I ordered it from forgot to put the order into the manufacturer! So, it’s going to be a few more weeks. The photo above left is a view from the outside, above right photo view from the inside.

I think I have mentioned before how much work it is to re-use old siding. I’ve not figured out how many hours per foot it is; it’s probably too depressing. But, now that ‘r2d2’ is up and running again, Mole’s siding factory is back in operation. The first step is to strip off paint that is too damaged to save. Then, notches are patched with pieces of wood and waterproof glue, and splits are glued and clamped.

Then each piece is sanded on all sides. Notice the vacuum tube coming out of the sander (above left). Then the pieces are all vacuumed to remove dust.

*news break* Here’s Mole headed off to the store on her bike (above left).

And then back to painting the siding with two coats of primer on all sides.

Above left, Mole is waiting for paint to dry (it’s only slightly faster than grass growing.) Above right, fitting the restored siding on the house again. Cutting the siding to fit around around the pipe penetrations in the wall is tricky. You can see here two locations: the top left is from a sink, the lower right is from the shower.

The black building paper “Jumbotex” is a water resistant barrier, on top of which I put 1/4″ thick strips of wood. The strips space the siding away so that there’s an air gap. This is supposed to help the siding last longer, as moisture doesn’t get trapped between the siding and the building paper.

Putting the siding up takes weeks, because we only manage to sand and paint a few boards every weekend. But it’s almost done. The next step is to use ‘Bondo’ to fill all the nail holes, dents, and scratches in the boards, sand them again, prime them again, and on to final painting!

The siding is up around the new window, and I’m just waiting for the other window to arrive. Above right, you can see the new window, and siding up and around it. On the right of the picture is a temporary piece of wood covering the hole for the missing window.

 

Roof Extension

I’ve still got the scaffolding up on the back side of the laundry room, so need to finish up this wall.

A month or so ago, I reframed this wall. It’s been sitting that way since, so this weekend I finally cut out the plywood from the window openings, ready for the new windows (one is still not here). This will be the wall of the toilet room back here. Above left is a view from the inside, above right from the outside.

But the main activity: Creating a roof overhang so that when it rains, the wall gets a little protection. The wall used to line up directly with the edge of the roof. Sorry, didn’t catch a photo, but the photos above show halfway through.

I had to take up the roofing, back to the first roof joist inside. We’ve added “outriggers” that extend out and support a joist right at the outside edge. Then I had to replace the roof sheathing boards so that they extend out to the new overhang. In the photos above, we are half way done.

Not a big change, and a “real” builder wouldn’t even bother (in fact, when we hired a roofing contractor to do the main roof, they actually cut some of the overhangs off, much to my dismay). But it will make a big difference to the longevity of the wall. In all houses, especially wood, water is the enemy. Roofing handles water and weather much better than paint on wood. I think, also, many window and door manufacturers will not warranty it if there’s no overhang protecting the window or door.

Above left is after all the roof sheathing boards have been extended. I’m re-using old wood, so it’s covered in random paint. Above right, we’ve put back the roofing felt, and the shingles. We re-used the old ones, so it’s a bit of a patchwork. And since the roof is a bit wider, didn’t have quite enough. No worries. I’m planning to get this all re-roofed because the roof slope is actually too shallow for shingles (it leaks).

Here’s an exciting picture of the high energy walk mole is on with a+b. 😉

R2D2 D:<

It’s been a big family visit month.

My sister Eva had her wedding (again), but this time, in Santa Cruz. My whole family came to visit, including my sister Mia all the way from Asia, and Mum, my aunt and cousin from England, my brother and Aja from Brooklyn… Nice to see everyone, now back to the grind: didn’t get much done on the house…

It’s been one wall at a time on the laundry room. This is the lower half of the last wall. Above left, you see the window opening in this wall, and above right, some nice strapping around this window. Although the code doesn’t require it, I decided to paint the edges of the plywood with wood preservative, just in case. That bottom edge is so important for seismic, but is also in the most damp location.

While we were working in the room under the laundry room (the ‘garden room’ I think I’m calling it), we got an unexpected inspector looking down through the hole in the floor.

At this point, it had been about a month since I’d disconnected the washing machine. We were making the occasional emergency trips to the local laundromat, but the pile of laundry was mounting. So I spent a weekend plumbing in the washing machine again. Top right is where the sewer line exits at the floor level. The sheet metal and rubber against the wall is a roof jack, intended for when pipes exit through the roof. The rubber seals tightly around the pipe, and is crimped onto the sheet metal. I’ve been using roof jacks to waterproof around these wall penetrations. There are probably equivalent pieces intended for walls, but these are all they have at my local supplier. And it’s a whole lot better than what the plumbers did on other parts of the house: they drilled a hole and squeezed some caulk in there. Lots of rot was the result.

Above right is a view on the inside, looking up. You can see the sewer line that will serve the toilet, and also the washing machine. There is also the pipes for the hot and cold water in the top right corner of the picture, going up through the floor. The photo above left is how the sewer pipe looks on the outside of the building now.

And lo, we have a washing machine again. The room is still bare, but at least we don’t have to hike down the street with our baskets of laundry. We are so spoiled.

Next comes building paper, and another window. A couple of years ago, when I ordered replacement sashes for the windows in the office, one of them came with single glazing. The supplier replaced it with a double glazed window when I called them, but then I had this extra window left over. It’s been sitting around the garage ever since. So we decided to use it here. Works quite nicely. I’ve made it into a fixed window. Mole sanded and primed the whole thing, on all faces, twice.

We’re still reusing the old siding that came off the building. Mole spent many hours sanding these, then priming all surfaces. It’s an extraordinary amount of work reusing old materials. The photo above right shows how the wall penetrations look when a roof jack is used. It will all be painted the same color, so not quite so obvious.

When we first started working on the house, we bought a HEPA shop vacuum cleaner. It was quite an expensive model Turbo II made by Fein. I love it, because it doesn’t make a racket like all the other shop vacs, and it’s always hooked up when we are sanding anything that may have lead paint (ie, everything.) It turns itself on and off whenever the sander is turned on or off. One thing that had never occurred to me: it really needs servicing every now and again. It’s probably been running over 5000 hours since we got it. Well, last weekend, “r2d2” as we call it, had a heart attack! I thought it might be just worn brushes, so I took it to pieces. The brushes are worn, but not the problem. The motor’s kaput.

I’ve ordered a replacement motor, but never realized how much I use this thing. We can’t sand anything without it. No siding, no painting, no smoothing wood. Cleanup is difficult. We use it to vacuum off our clothing after working. Wow, this is an important tool.