Hexagon Tile Patterns

I finished up the base of the shower. For the base, I switched to a 2″ square, white tile that had a flat finish, to make it less slippery. I also turned the tile 45 degrees. Because the walls are not parallel, there would be no way I could get the grout joints to line up properly.
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Once it’s grouted, the grout lines don’t show up much. I decided to stick with white grout in the shower, but for the floor, we’ll use a grey — I think.

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Then I started laying out the hexagon tile for the floor. [That makes it sound like I didn’t leave this project alone for a month…]

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We’d already decided that we are going to use black tile to make a border, or pattern of some sort in the floor tile. I like it for two reasons: First, it has more of an old Victorian decoration quality. Second, patterned borders catch your eye, and take it away from any flaws or imperfections. Deciding on a pattern, though, is not easy.

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I like the whimsical quality of the pattern above left, but is also has an animal tracks feeling…

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Then I thought: Maybe it would be nice to do a very simple border, and put a pattern in the center of the floor

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Hmmm, more on that later…

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Here’s another thought: a double border. We like it, but it uses a lot of black tile. I didn’t buy nearly enough to do this in the laundry room too. But they may exchange some sheets of the white for black.

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More ideas, trying to reduce the amount of back tile.

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After trying lots of different patterns, I started to go back to my initial pattern. Instead of running the animal tracks all the way around, how about just doing a pattern in the corner?

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Hmmm, how about a pattern in the corner, with a dotted border? No.

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The following six are my favorites.

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What happens when I get carried away with hexagon patterns?

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Slow season

We are approaching my slow season (even slower) for working on the house. Training for ALC is in full swing, so I only have one weekend day to work on the house, assuming we don’t see friends or family!

But, I did finish doing the grout for the walls…

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The last tiles at the top and around the windows take a lot of time. Every tile needs to be cut, and the top tiles are not all the same size. Cutting the tiles at the sloped ceiling was tricky: I made a wood template for the angle, and held the tiles against it while I cut them. I really pushed my luck with the order, too: only 8 extra tiles. Good thing I didn’t run out (custom-made tile!)

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Above left: Before I put the tile on, I added a strip of kerdi waterproofing membrane around the wall-to-floor joint. Just in case there’s a leak in the bathroom, it won’t get into the walls. Above right, starting grouting the white tile. The grout is smeared onto the the surface with a rubber trowel, working it in diagonally to fill the cracks, and then the excess is wiped off. This leaves a haze of grout that you let dry for a couple of hours before polishing it off with a dry cloth.

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Above left, smearing the grout. Above right, wiping off the excess. Do I look like I’m having fun? My shoulder was hurting!

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Here’s what perfectionism looks like: Above left, the cuts in the tile to fit it around the top right pipe (barely visible in the photograph) bothered me so much that I chipped out the tile, and made a new one…

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Here’s the new tile installed and grouted. I’ll be the only person who will notice, but at least it won’t be bothering me now!

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While I was grouting the tile, we heard a huge thunderclap. Mole ran outside to catch a photo of the clouds. It didn’t rain here, but apparently we got some snow in the Sierras.

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More grouting action shots…

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Arwen was wondering what I was up to: “Why are you making it all smudged with white goo? I liked it better before.” Above right: The white tile after grouting.

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Here’s how the green tile looks when grouted. I took the lower photos in daylight to give a better idea of the actual colors. I think it’s looking good.

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Here are a couple of tile detail shots: Above left, I used curved base tile around the shower pan, because that joint between the wall and the floor (particularly at the corner), is really difficult to scrub. Hopefully with the curved profile, it won’t be so difficult. Above right: The niche with the two decorative fireclay tiles. I like them.

Now on to the floors…

Green Eyes

The tile continues. Most of the tile is now on the wall – save the last fiddly bits.

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I put up all the whole tiles first, then fill in the cut pieces. I’m getting quite good at cutting out the tricky tiles that go around pipes and electrical boxes. In the upper two photos, I’ve got almost all the whole pieces of tile on. Just one more row at the top, and above the windows.

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Cutting the tile to fit around the windows is quite slow work. The tile at this window took all day. I’m standing on a ladder in the photo – Mole came downstairs to check on me, because it was past 9pm and we’d not had dinner!

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The next parts to finish: the difficult sloping cuts up close to the ceiling (left), and the other window (right). I just ordered the shower door: The price was so low at overstock.com that I just couldn’t resist (less than $600 including shipping for a frameless 3/8″ thick shower door with side panel.) Hopefully it’s not junk!

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I didn’t include any photos of cats in my last post, so here’s a close-up of Arwen.

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and Bella looking at her water fountain.

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Arwen taking a nap…

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If you were a small creature in our house, this would be the last thing you would see. Where do you think Mole got the idea for the tile color?

Starting Green Tile

I finished up the white tile. The last part was much slower than I expected: Fitting up against the ceiling was really difficult on the left side, because the ceiling slopes.

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Above right is the finished tile before grouting.

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We had planned to buy one color of green tile for the remaining wall. We really liked the tile we had found, because it had some variation in the glaze, and a nice crackle in the glaze. Unfortunately, Fireclay no longer makes the color, and we’d already bought about half the tile we needed last year. So it came down to buying a selection of colors that were close, and mixing them. I was so daunted by the prospect of trying to make them look random that it took me a couple of weeks just to get started. I drew the outline of the wall on the floor of the garage, and did a layout on the floor.

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The second hiccup was that I thought I’d forgotten to install the solid wood blocking in the wall where the sink will be mounted. Without something solid to attach the sink to, the sink would fall off the wall eventually. The only options are either to build a floor mounted cabinet to support the sink, or to tear open the wall and add the blocking.

This would be my last opportunity to fix it (before the tile is installed), so I’d resigned myself to cutting the wall open, and installing the wood. Luckily, before doing that, I checked by drilling holes in the wall where I’d need to attach the sink. Apparently, probably because this project is taking me so long, I’d forgotten that I did install it, but hadn’t taken photos. Note to self: Always take photos before closing up walls! The photo above right shows where I found the wood in the wall, and a tape measure, so I will know when it’s time to drill through the tile for the sink attachment.

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Here’s the start of the green tile. I picked it up carefully, in order, from the garage floor. Then transferred it in the same order when I put it on the wall. This tile is much harder to work with than the white tile: it’s all slightly different thickness, and dimensions, so I have to be very careful to lay it out to a grid. The handy rubber tile spacers (that were so great for the white tile) don’t really help much with this tile. You can see the grid marked on the wall in the above right photo.

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There was some tricky tile cutting to fit around the electrical boxes and the pipes.

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Here it is almost up to the windows. Above left, I skipped the tile around the shower valve. Above right: I put the third decorative tile (similar to those I used in the niche) centered above where the sink will be.

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Cutting the tile to fit around the shower valve was the most difficult. In the photo above left, the tile at the lower right corner of the valve is almost completely cut away. I think I spent almost an hour cutting that one piece! I also put the window sills on (cut from the same stone that we used on the niche shelves).

The stone for the window sill is thicker than the tile, but I’d only allowed for tile thickness back when I was putting up the cement board. For the window above left, I had to grind the back of the stone shelf to get it thin enough to fit under the window, because the waterproofing was already installed. Above right, on this window, because it’s not in the shower, there’s no waterproofing membrane, so I could change the cement board to get it to fit.

I’m about half way up this wall. The green is looking good, I think. It’s probably difficult to see from the photos, but I varied the random pattern across the wall so that more of the dark green tile was on the right, and more of the light green on the left. It’s still quite varied, but I think less ‘speckled’ looking than when it was totally random…

Tile progress (turtle pace)

At long last, we ordered the tile. We waited so long, that the original color was discontinued! So now, because we already have a couple of boxes of the discontinued color, we ordered three other close shades, and will be mixing them up. More on that in a later post. We also decided, since the Fireclay tile is so expensive ($28 per square foot!!), that we’d just use that tile on the wall that’s facing the door, and use white ceramic tile ($1.30 per square foot) on the other two walls. It also is in stock (we have to wait about a month for the fancy tile to be made). Value engineering!

So I got started on the white tile. I covered about half a wall before I realized I hadn’t been thinking.

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The white tile has special spacers built into the edges, so you can lay it out with very tight gaps. It’s almost perfectly uniform, too. So I thought “great, I’ll make the grout gaps as small as possible.” Then I realized that the Fireclay tile requires a minimum gap of 1/8″ because it’s hand made and dimensionally irregular. So I need to also space the white tile to match, if I want the grout lines to match up (of course I do — you know me). Luckily I realized this before the end of the day, so I spent the rest of the day pulling tile OFF the wall, and scraping thinset off the back. One day, and I’d have got just as far by going for a bike ride!

The next time I started I decided to start with the wall had has a niche (photo above right). I’m making the shelves out of a piece of stone back-splash.

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Above right, you can see one of the decorative Fireclay tiles we got at their “boneyard” (over-runs and imperfect pieces at discount). I’m adding it as an accent in the white tile.

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After three days tiling, above right is where I’m at. All the grout lines are 1/8″ and lining up. I have to make one more shelf, and continue the tile up to the ceiling…

And I have to include a picture of Arwen. I hope you’re keeping as cozy as she is:

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Kerdi Shower

I finally started doing the Kerdi waterproofing membrane on the shower. I’m always talking about it with people, so I tried to document the process a bit.

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Above left, I’m test fitting the piece that will be used in the base of the shower. I’ve cut it so that it turns up 2″ around all the edges, and laps over the curb. It’s a simple circular cutout at the drain, because the special drain flange bonds directly to the membrane. Above right, I’m wetting the cement board and mortar bed so that all the moisture doesn’t get sucked out of the thinset. I trowelled the thinset mortar onto the cement board and base, then laid the membrane on top.

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The membrane is carefully pressed into the thinset mortar (the waterproofing membrane has a fleece-like surface on both sides, so the thinset bonds to it). I use a wide putty knife (above left). An important point is you must use unmodified thinset mortar: The modified thinset mortars do not set up or cure between two layers of waterproofing membrane – that would be total disaster.

Above right I’ve installed the membrane onto the left wall also. At the base, I run the membrane over the top of the 2″ that laps up the sides. You can see a patch I had to put on the wall: I accidentally poked a hole into it while smoothing it (corner of the trowel dug in and tore a notch). The membrane is quite strong, but you have to be careful if the surface under the membrane is uneven.

I like to work from the base up, because I like the idea of the membrane layering over the piece below, but apparently it’s not necessary. The difficulty with the way I do it, is the bottom piece has to be carefully protected while I’m working on the sides.

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Here’s a bit more of the process. I’ve troweled the thinset on the wall above left, then laid the kerdi membrane on and flattened it (above right).

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Above left I’ve put the membrane on the right wall, and above right shows the waterproofing at the window. I’ve lapped it a bit onto the window frame, so that I can seal that joint. I don’t want water seeping between the edge of the membrane and the window frame. I’ll also add silicone caulk when I tile it, but apparently the thinset mortar will adhere to the vinyl window ok.

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Totally unrelated, but I liked this Dilbert cartoon: Reminds me of someone I know.

Restoring a door

A few months ago (in my last post) — well, that was six months! — I started restoring the door that I was planning to put into the laundry room. Hmm, so riding my bike got in the way, and I stopped working on the house for quite some time! Very enjoyable.

Back to work:

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Above left I’m clamping pieces of redwood (the door is old growth redwood) to the sides of the door to slightly increase the width and height. Above right, I’m test-fitting in the pocket door opening.

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I also bought an old, beautiful brass door lock from building resources. The old door hardware is more difficult to install than the new hardware. I had to hand carve out a mortice to fit the lock.

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And then July Fourth came along… Harrison street was again a war zone of fireworks: Exciting for humans, but terrifying for Arwen and Bella. We put their “thunder shirts” on. They look a bit peeved, but it did help to calm them down a bit.

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Not that they were totally calm… but at least they weren’t hiding under the couch!

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Here’s the door ready to be stained (left) and stained (right). Still need to put polyurethane on it.

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Right next to the door, in the laundry room, is a sink. I made a cabinet that will hold the sink, and be wall-hung. None of the walls are perpendicular, so it took some trial and error to get the cabinet the right shape. I stained it with the same stain used on the door. It came out close (a bit lighter) because it’s fir, not redwood.

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Janeen spent a day filling all the nail holes, sanding and priming the wainscot. I finally finished installing all the trim.

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And here’s the door on, and the sink in. The room just needs tile on the floor and paint.

Custom Moulding

I started out trying to just re-use the door that used to be in laundry room.

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It isn’t a beautiful door, just a hollow core door, but at least it wasn’t painted. The new door needs to be narrower and slightly taller than the old door; so I trimmed the width, and added a piece at the bottom. When I was testing its fit, it looked so dull and out of character for this house, that I decided to go and get an old door from Building Resources. No question why this is taking me so long!

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Above left you see the door I bought. It’s in pretty poor shape and has been painted and dinged up quite badly. It’s going to be a project to make this door nice.

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First I stripped all the paint with the heat gun. You can see there are some deep gashes from where the door must have rubbed against something. There are also screw holes and dents in lots of places. Still a lot more to do to make this door nice.

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Meanwhile, in the laundry room, I’ve almost finished putting up all the trim. To match the molding for the rest of the house, a local custom milling company used a sample of the old molding and duplicated it. In a time of poorly made, imported, machine made stuff (our couch for instance), Lowpenski Moulding are one of the treasures still operating from old San Francisco. They spell “Moulding” the English way — hence the title of the post.

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Still needs painting, but it came out really nice. Above right is one of the complicated fiddly details that I enjoy.

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For the last few years, our couch has had a squeaky, loose arm. Sitting across from it, I noticed that the arm looked like it was starting to come off, and the couch was sagging. With Arwen’s help, I took off the fabric on the bottom of the couch to find the problem: The frame is made of particle board, and was broken.

I don’t know for sure if we broke it, or if it arrived broken from Macy’s, but here’s a clue: There were two layers of fabric stapled over one another onto the bottom of the couch. The inner layer was torn (we bought the couch new.)

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I glued, screwed and clamped new wood inside the couch, and bolted it together again. It should hold now. You can see Bella exploring inside the couch on the left. She needed an “emergency” shower when she came out – covered in strange powdery particles of filling/foam/etc that we didn’t want her to eat.

Above right, Arwen is enjoying a blanket that mole is knitting.

Here’s a picture of Bella trying on another one of my shirts:

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Cuteness Awards Continued

Janeen just caught some photos of Bella working on her cutest cat award: Bella decided to get into my ‘Obama’ hoodie:
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She liked it so much that she went to sleep inside.

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I finished up installing the wainscot. Now I need to get the moldings for around the doors and windows.
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I always enjoy looking back at old photos of this project. The photos above on the right are of the same wall. The lower photo is from February 2012.

Laundry Room Wainscot

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Arwen has been working on her modeling again… trying to get a nomination for “Cutest Cat.”

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Never outdone, Bella’s doing her best…

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You know, humans aren’t the only ones obsessed with computers.

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We got a real tree again this year. My family came over for a Christmas celebration, and we managed to get the tree up a good couple of hours before everyone showed up. Arwen decided that this present was for her. I think she knew that Janeen would like the purple paper.

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Here’s Janeen, Eva and Leo comparing stripy socks.

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Christmas dinner around our little table: Seats eight.

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We even took a conventional family picture. That’s Mia on Skype on Dad’s phone.

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I did two batches of beer last month: an English Brown Ale, and a Chocolate Stout. I plan to give most away as thank you gifts for sponsors of my AIDS/LifeCycle ride. Let me know if you want some!

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Arwen and Bella are very “helpful” when it comes to making the bed. They love to play “thumbtack” when you move the sheet.

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OK, so this blog was supposed to be about working on the house. Well, not been doing a lot, but I did tear out the old tile flooring in the laundry room (no photos), and put in cement board ready for new tile. Looks cleaner already.

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Continuing with my goal of reusing old wood, I have a pile of short scraps of old wood that is still left over. To make baseboards (nice, thick, big baseboards), I cut the pieces of wood into identical sized strips, planed and glued them together. Here’s one of the boards, using lots of clamps.

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Before and after going through the planer. I routed the triple bead into one line of the wood strips before glueing together. On the right, I’ve filled the nail holes, and the board is smooth after going through the thickness planer a few times.

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Here’s the baseboard going in, and the start of the wainscot. I’m finally using the recycled wood I made and talked about back a couple of months ago. I still need to make boards for the window sill. I’ll probably buy molding for around the windows, though.

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Happy and Peaceful New Year, from turtle, mole, arwen and bella.