Restoring a door

A few months ago (in my last post) — well, that was six months! — I started restoring the door that I was planning to put into the laundry room. Hmm, so riding my bike got in the way, and I stopped working on the house for quite some time! Very enjoyable.

Back to work:

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Above left I’m clamping pieces of redwood (the door is old growth redwood) to the sides of the door to slightly increase the width and height. Above right, I’m test-fitting in the pocket door opening.

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I also bought an old, beautiful brass door lock from building resources. The old door hardware is more difficult to install than the new hardware. I had to hand carve out a mortice to fit the lock.

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And then July Fourth came along… Harrison street was again a war zone of fireworks: Exciting for humans, but terrifying for Arwen and Bella. We put their “thunder shirts” on. They look a bit peeved, but it did help to calm them down a bit.

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Not that they were totally calm… but at least they weren’t hiding under the couch!

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Here’s the door ready to be stained (left) and stained (right). Still need to put polyurethane on it.

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Right next to the door, in the laundry room, is a sink. I made a cabinet that will hold the sink, and be wall-hung. None of the walls are perpendicular, so it took some trial and error to get the cabinet the right shape. I stained it with the same stain used on the door. It came out close (a bit lighter) because it’s fir, not redwood.

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Janeen spent a day filling all the nail holes, sanding and priming the wainscot. I finally finished installing all the trim.

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And here’s the door on, and the sink in. The room just needs tile on the floor and paint.

Custom Moulding

I started out trying to just re-use the door that used to be in laundry room.

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It isn’t a beautiful door, just a hollow core door, but at least it wasn’t painted. The new door needs to be narrower and slightly taller than the old door; so I trimmed the width, and added a piece at the bottom. When I was testing its fit, it looked so dull and out of character for this house, that I decided to go and get an old door from Building Resources. No question why this is taking me so long!

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Above left you see the door I bought. It’s in pretty poor shape and has been painted and dinged up quite badly. It’s going to be a project to make this door nice.

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First I stripped all the paint with the heat gun. You can see there are some deep gashes from where the door must have rubbed against something. There are also screw holes and dents in lots of places. Still a lot more to do to make this door nice.

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Meanwhile, in the laundry room, I’ve almost finished putting up all the trim. To match the molding for the rest of the house, a local custom milling company used a sample of the old molding and duplicated it. In a time of poorly made, imported, machine made stuff (our couch for instance), Lowpenski Moulding are one of the treasures still operating from old San Francisco. They spell “Moulding” the English way — hence the title of the post.

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Still needs painting, but it came out really nice. Above right is one of the complicated fiddly details that I enjoy.

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For the last few years, our couch has had a squeaky, loose arm. Sitting across from it, I noticed that the arm looked like it was starting to come off, and the couch was sagging. With Arwen’s help, I took off the fabric on the bottom of the couch to find the problem: The frame is made of particle board, and was broken.

I don’t know for sure if we broke it, or if it arrived broken from Macy’s, but here’s a clue: There were two layers of fabric stapled over one another onto the bottom of the couch. The inner layer was torn (we bought the couch new.)

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I glued, screwed and clamped new wood inside the couch, and bolted it together again. It should hold now. You can see Bella exploring inside the couch on the left. She needed an “emergency” shower when she came out – covered in strange powdery particles of filling/foam/etc that we didn’t want her to eat.

Above right, Arwen is enjoying a blanket that mole is knitting.

Here’s a picture of Bella trying on another one of my shirts:

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Cuteness Awards Continued

Janeen just caught some photos of Bella working on her cutest cat award: Bella decided to get into my ‘Obama’ hoodie:
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She liked it so much that she went to sleep inside.

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I finished up installing the wainscot. Now I need to get the moldings for around the doors and windows.
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I always enjoy looking back at old photos of this project. The photos above on the right are of the same wall. The lower photo is from February 2012.

Laundry Room Wainscot

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Arwen has been working on her modeling again… trying to get a nomination for “Cutest Cat.”

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Never outdone, Bella’s doing her best…

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You know, humans aren’t the only ones obsessed with computers.

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We got a real tree again this year. My family came over for a Christmas celebration, and we managed to get the tree up a good couple of hours before everyone showed up. Arwen decided that this present was for her. I think she knew that Janeen would like the purple paper.

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Here’s Janeen, Eva and Leo comparing stripy socks.

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Christmas dinner around our little table: Seats eight.

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We even took a conventional family picture. That’s Mia on Skype on Dad’s phone.

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I did two batches of beer last month: an English Brown Ale, and a Chocolate Stout. I plan to give most away as thank you gifts for sponsors of my AIDS/LifeCycle ride. Let me know if you want some!

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Arwen and Bella are very “helpful” when it comes to making the bed. They love to play “thumbtack” when you move the sheet.

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OK, so this blog was supposed to be about working on the house. Well, not been doing a lot, but I did tear out the old tile flooring in the laundry room (no photos), and put in cement board ready for new tile. Looks cleaner already.

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Continuing with my goal of reusing old wood, I have a pile of short scraps of old wood that is still left over. To make baseboards (nice, thick, big baseboards), I cut the pieces of wood into identical sized strips, planed and glued them together. Here’s one of the boards, using lots of clamps.

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Before and after going through the planer. I routed the triple bead into one line of the wood strips before glueing together. On the right, I’ve filled the nail holes, and the board is smooth after going through the thickness planer a few times.

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Here’s the baseboard going in, and the start of the wainscot. I’m finally using the recycled wood I made and talked about back a couple of months ago. I still need to make boards for the window sill. I’ll probably buy molding for around the windows, though.

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Happy and Peaceful New Year, from turtle, mole, arwen and bella.

planer vs heat gun

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Sometimes Bella likes to lie half hanging off shelves. No problem with heights, I guess!

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I did some more wiring. The garage was on the same circuit as much of the downstairs unit. And with all my fancy power tools… the breaker would trip. I added four circuits. Two for the garage, and two for our upstairs kitchen (which was also on the same circuit!) But it meant taking off more ceiling, and lots of conduit bending and pulling wire.

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Stringing the wire through the conduit took much longer than I thought it would. As usual, what I thought was a one day project was really a four day project.

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And now that the girls are three — they can go into the garage. Here’s Bella inspecting the conduit bender.

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Here’s Bella doing her best impression of an otter. Her hairy belly makes here look really big. heh. And Arwen taking a nap on her favorite blanket.

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Mole, Arwen, and knitting. Cozy! Arwen is on my lap as I write this. She has a unique squeaky rattling loud purrr…

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The wood that was the laundry room siding was thickly covered in flaking paint. Before I put the wood on the soffit, we stripped it with a heat gun, and it took many hours. I decided to try another (faster) method for the rest of the wood: a planer. For the first pass, I hooked the dust collection up to a HEPA vacuum to try to catch the (probably leaded) paint dust I created.

The process generated two full garbage bags of paint chips, and wore through a set of planer blades (paint is quite abrasive and I hit a few nails.) But I stripped about 300 linear feet of wood (both sides) in one day. Of course, this method only works on flat boards, but the heat gun takes about 10-20 min per foot per side.

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Here’s a picture of the pile of wood part way through planing. Some of the old wood is really beautiful tight grained wood. There are some rotten bits, but I’ll trim them off.

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Here’s another photo of some of the boards after planing. Next step is to rout a decorative edge, and edge the boards so they fit together neatly for the wainscot in the laundry room.

And now for a photo of Bella relaxing in the sun:

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Plastering Done

I mentioned before how good Arwen is at shredding paper. Well, she finally got her paws on a bill. I had to piece it back together with tape. “My cat ate it!” Good thing mole is really good at puzzles and found all the pieces.

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Above left: Unshredding. Above right, looking down through the skylight while I was plastering the ceiling.

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I set up boards over saw horses so that I could reach the ceiling. Plastering the ceiling went quite well. I followed all the directions: “Blue” board as the base, then “Kal Kote” base coat, then “Uni-Kal” veneer plaster.

One problem I’d always had when plastering was there would be small patches of the plaster that would come loose as I was trying to polish the plaster. It was as if that section did not set up as fast. I’ve finally learned that when putting on plaster, the first pass must be very thin – basically scrubbed onto the surface so it’s almost translucent. If it’s too thick, it will get air bubbles under it, and that’s what was happening to me. Then, from the same batch, I come back and build the coat of plaster up to about 1/16 inch thick. This is the first time I’ve done that (the manufacturer’s instructions say to do that — it was just never clear to me how thin the first pass must be). It worked like a dream.

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So now the plastering is done in the laundry room. Here’s mole and Arwen coming to inspect right after I’d finished the walls. The plaster was just setting up; it goes a brownish grey until all the water evaporates.

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Then Arwen decided to get up to her old tricks and ran up onto the roof. Here she is walking along the ridge, with the sun setting behind her. Must be a great view.

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Not to be outdone, Bella jumped up onto the handrail and walked back and forth. Then she walked into the open window of the laundry room.

Tile Shopping

We had a week of hot weather for San Francisco. The poor cats have been losing their summer coats and getting their winter coats at the same time.

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Above is Bella trying to stay cool.

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Continuing on the shower rebuild in the laundry room bathroom, I made the shower pan. Because I’m using Kerdi as the waterproofing membrane, I use their special drain flange, and cast it into a bed of mortar.

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Above left is the finished shower pan. Above right mole is putting bondo onto the pressure treated wood we used for the back stairs. The wood gets incised when it’s treated, so has all those holes all over it. Looks much better when filled.

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Above: Before and after filling with Bondo.

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Over a year ago I made some balusters for the back stairs. I just got them primed, and will put them up soon.

But the most interesting thing we’ve done lately is go to Fireclay tile and we bought fancy tile for the bathroom. Above right are two nice decorative pieces we’ll add in. The only downside is that this tile is $$expensive$$ !!

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We went to their ‘boneyard’ and bought a couple of boxes of seconds at about 1/4 the price. Now we need to figure out exactly how much more we need and order it.

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Some other tile we looked at was at Latch tile in San Francisco. The person working there was super helpful and patient. Above left, cool shapes, but how to use it? Above right, these tiles are beautiful (reminded mole of her parent’s house) — maybe we’ll use a few as accents.

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We’ve been watching a lot of Downton Abbey lately… Funny, with all the fancy stuff “upstairs”, the thing that caught our eye was the tile in the kitchen. We may do something like this on the floor in the laundry room & bathroom. Above right Bella came to inspect right before I started plastering.

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This is the first time I’ve used basecoat plaster. It’s similar to plaster, but has sand in it. It goes on slightly rough so that the plaster sticks to it properly. Above you can see the ceiling after the basecoat is on and drying.

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On top of the basecoat, I put a finish coat of veneer plaster. I forgot how much I enjoy plastering. Yes, I did get quite a bit in my face and on the floor while working on the ceiling. Still, it’s very satisfying to start out the day with rough uneven surfaces, and end with perfectly smooth white plaster.

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In the laundry room, I taped all the joints. I don’t need to be very careful with the taping, because it will be covered in veneer plaster.

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Next: More plaster!

from cobbler to cement board

Our peach tree gave us lots of peaches this year. The tricky thing with peaches–at least the ones on our tree–is they all ripen at the same time.

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The peaches were not as sweet as last year, so Janeen made lots of peach cobbler. MMmmm. Especially good with vanilla coconut bliss.

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Arwen still loves to get into bags. I think she’s amazed at how a space can be created out of a folded up piece of fabric. She loves to be carried around in the bag, too. Oh, and we don’t need a shredder anymore: Arwen does a fine job of it. We have to be careful never to leave anything important out, though.

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Here’s a photo of me and Bella (above left.) Arwen and Bella are having a discussion about who gets to shred this piece of paper.

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This is an unusual view: Looking straight up at the ceiling of the bathroom-to-be beside the laundry room. I’ve used cement board on all walls and the ceiling.

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Above left is the shower with the niche, and above right is the space for the toilet.

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Here is mole painting on the plaster weld. I’m going to plaster the walls on two sides, and tile the remaining walls. Above right I’ve done a first pass with alkali resistant mesh and plaster over the joints. I forgot how much I enjoy plastering.

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Here’s the skylight in the laundry room. I finally put the drywall around the inside of the skylight. The photo is taken from two opposite sides of the skylight. Above right you can see I have curved the piece where the ceiling steps back (see above left on the right side). Next step is plastering – not sure if I know how to plaster a curve. This will be a challenge.

Ta da: walls!

Bella and Arwen got into some remodeling of their own:

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I think Bella likes the additional area that the walls provide for sleeping space. The house is also centrally located in the middle of the dining room. Arwen (above right) looking through the window at Bella inside.

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MY house.

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This weekend we bottled the most recent batch: amber ale. I’ve tried a bit right after bottling (still too sweet from the bottling sugar, and no carbonation). The previous brew, though, a brown ale, is really good. We decided to call this “Tiny Kitchen” brews.

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Finally finished all the rough plumbing for the shower (had been waiting for some parts to be delivered). And true to form, I can’t keep things simple: I’ve put the shower controls centered on the wall in the shower, but there’s a window, so I have the pipe crossing over. And, I got clever with 45 degree bends, even using a pipe bender on part of it to get a smother flow. The hardest part is drilling at 45 degrees through a stud.

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Here’s all the insulation in place, and a view up at the ceiling in this tiny little bathroom.

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Now the hard part: putting up drywall. As you know, I love plaster — the real stuff. So here we are using ‘blue board’. It’s supposed to make it easier to adhere the veneer plaster. The only problem is that the supply place only had 5/8″ thick blue board. Heavy. Here I’m cutting out the openings for the recessed lights.

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Oh, that looks easy? Let me tell you: That one board weighed over 70 lb. Hefting it overhead, and screwing it in place is hernia material. Luckily all my measurements for this board were correct, so the holes all lined up, and everything fit.

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I came up with one little idea to help get the pieces of drywall in place overhead. I temporarily screwed a piece of wood to the wall just below the edge of the board. That way we could rest that edge of the board in place and only support one side while trying to position it and screw it up.

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Here’s how one side looks with all the walls covered in drywall now..

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And the other side. Still not quite finished the walls on this side.

Cat-in-the-Box

To make up for last post’s absence of kitten-pics, I’m going to over-do it now.

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They are getting a bit big to share the same bed now. Bella is looking grumpy because Arwen came along and wanted to snuggle with her.

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And I made my second large brew (brew #7). Up until now, I’d been making one gallon batches. I’ve moved to 3 to 5 gallon batches. This time five gallons of an Amber Ale. And I had a bit extra, that I put in a separate one gallon jug and fermented with extra hops. The main batch is has one more week of fermentation before bottling.

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Dad had his seventy fifth birthday this year. Here we are talking at the surprise party that Eva and Elijah threw for him. Above right is a photo with Dad and two of his closest friends: Charles, and John.

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A picture with some of the attendees to Dad’s birthday party.

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And these photos were irresistible: Above, Arwen; below, Bella. They like Anchor Brewing as much as I do…

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Since I’ve not been eating dairy, one of my favorite things I can’t eat: Haagen-Dazs Dark Chocolate bars. But, now there’s a solution: Coconut Bliss makes coconut bliss chocolate fudge bars. All I had to do is coat it in dark chocolate. Not quite as pretty, but really *dang* good:

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Oh, yes, the reason for the blog: I finished up the wiring and added a ceiling in the small bathroom that’s attached to the laundry room (no photos). Then I put in all the insulation.

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Here I am working on the insulation in the ceiling. We bought ‘encapsulated’ insulation, which is basically fiberglass insulation, with a plastic bag around it. In the past, it was really well made, so that the bag fitted well around the insulation pretty much stopped it from coming out as dust. (The batch we bought this time, though, had terrible quality control: The bags were not sealed up, so basically it was just fiberglass batts with extra sheets of plastic packed with it.)

Next week we’ll put up the drywall.

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And one more thing: Mae and Nancy came to visit on a cold SF summer Sunday Streets day in the Mission. We walked all the way up Valencia and had a chance to catch up over lunch.